There are no marks on the body of the fired cases so I don't see evidence of a burr.
I used new cases when I started shooting the rebarrled rifle. I never mix cases between rifles. New cases extract without issue. It's only after loading them 3-4 times that the extraction issue appeared. The case are not "stuck" in the chamber. I don't need to "pound" them out. Failure to extract doesn't happen every time. The one's that fail to extract come out easily by droping a 6" piece of cleaning rod down the bore or pulling out with a slim rod that has a small hook on it. Sometimes they just lay in the mag well after extraction which I can live with but not extractor from the chamber. The latter is like shooting a flint lock, i.e. dropping a rod down the bore; not good for hunting.
Cases are full length resized with a .002" shoulder bump. I've removed the fire pin to check the ease of chambering cases, only slight normal resistance as I experience with all my other rifles.
The front action screw I will check however there is no binding of the bolt when I work it. No binding marks on the bolt although the bolt is worn. I lube the lugs.
Rifle is in gunsmith's shop. I'll let you know how all this turns out. This rifle shoot great, in the 1/2 moa range with tailored reloads; not that that's relevant to the extraction issue.
I will measure the base of a fired vs a sized case. The fired cases are not bulged on one side which you sometimes see on non concentric chambers.
Will consider a small base die if gunsmith can't fix the problem.
Thanks again for all the imput.
PS: At least I'm not hunting dangerous game with this rifle.

Never been attacked by a ghog or coyote, at least not yet. Worse case senario - I'll continue my flint lock routine in the field if I can't get it fixed. Rifle is too accurate to give up on plus I've got six hundred dollars in a new barrel.