You are right. I’ve written this scenario many times on this site.You may know this, but for those who don’t. That comes from pushing the shoulder too far back on your brass, and too far back, doesn’t take much over the course of a few reloading’s.
I don't have a good drawing but I believe the .200" line and back to the case head is not in the chamber. More than you would think is outside the chamber so the extractor can grab the extractor groove. My guess is that has something to do with stretching and failure at this location. Maybe someone has a drawing showing how much case is outside the chamber?Yeah, always a good idea to keep a close eye out on the cases as they're being processed.![]()
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I also anneal every time and bump .002You may know this, but for those who don’t. That comes from pushing the shoulder too far back on your brass, and too far back, doesn’t take much over the course of a few reloading’s.
Every time you fire a case, the firing pin drives the case to the front of the chamber, the sides expand grip the chamber, and then the bass expands to meet the bolt face and it stretches in a 308-based case where you see that one or maybe even a little further back, and on 223 it’ll happen a little further forward.
So if you push your shoulder back 4thou each time you resize when you shoot it four times it stretches ~16, though usually it’s bumping back about 10 thou+ that gets you into trouble. Multiple chambers not cut with the same reamer is another commonality.
I’ve had small primer Lapua 308 shot at full up FTR loads for so many reloads I lost count. In 10 yrs of competition (my reamer on all barrels) I think I split one neck, the rest of the brass I threw out to loose primer pockets. Never had a case head separate. Not that I have’t had one, just not with brass sized for the chamber. I bump right at 2thou. To be consistent at that close you need to anneal.
@markm87 measure his fired brass. One of his chambers is longer than the other. Need to sort till he can get two matching chambers.
Been reloading since 1970. Never had a case separation. At least 20 reloads on my Lapua 6BR brass. Is the problem caused by the person chambering the rifle. I can not believe gunsmiths have go/no go guages for all of the at least 25 popular cartridges.I also anneal every time and bump .002
This has 15 reloads, some kinda hot
I think it was just it’s time
If you can close the bolt easily they don't need to be bumped.Often I'm not bumping shoulders at all, even after several reloadings.
It’s not the gunsmith, it’s not my sizing.Been reloading since 1970. Never had a case separation. At least 20 reloads on my Lapua 6BR brass. Is the problem caused by the person chambering the rifle. I can not believe gunsmiths have go/no go guages for all of the at least 25 popular cartridges.
I did. Got some shiny new stuff swapped in. I’m such a cheapskate I don’t know why I want to eke out every bit of my case life. The alternative is so much more expensive and hazardous it’s silly.Toss the lot. Ain’t worth it.
Just worn out I suppose. Usually my primer pockets go first, I’ve been waiting for these to give up, they been ran like a rental. These are from my last barrel. Like I said, just waiting on primer pockets to loosen up, but this time it’s the case web. Live and learn to keep fighting another day, luckilyHave you figured out why a potential case separation was occurring in your reloading ?

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