I'm really not trying to be a jerk, but how can sorting bullets by BTO or BS help improve seating depth? That is an honest and fair question. Obtaining uniform seating depth requires the exact same distance on bullets between the two critical contact points, i.e. where the seating die stem contacts the nose to push the bullet down into the case neck, and where the comparator insert seats on the bullet ogive when we measure CBTO. Both of those critical points are located on the bullet ogive and thus fall outside either BTO or BS measurements. In other words, sorting bullets by BS or BTO are unlikely to improve uniformity of the nose length region, of which they lie outside. Thus, I don't think it likely that sorting bullets by BTO or BS will be effective at generating more consistent seating depth.
In fact, Bob Green and others make Comparator tools that specifically sort bullets between those two critical contact points on the bullet ogive. Ideally, the use of such a tool would be even better than sorting bullets by OAL, which admittedly also takes bullet regions outside those critical points into account. For that reason, I also view sorting bullets by OAL as a "poor man's" Bob Green Comparator. However, because the major source of bullet length variance typically resides in the nose section, sorting by OAL does help to improve the consistency of seating depth. I don't see how sorting by BTO or BS will make any contribution in that regard. As I alluded to earlier, many people that sort bullets by BTO or BS do so for very specific reasons that result from having the exact same length of BS gripped in the neck at a given seating depth, which are different reasons from promoting uniform seating depth. To be clear, I'm not knocking sorting bullets by BTO, BS, or whatever other parameter anyone wishes to use. In fact, any sorting procedure might be a possible improvement, and is unlikely to ever make precision worse, even if it doesn't improve anything. I'm merely questioning whether sorting by BS or BTO will help promote uniform seating depth.
As you say, "the major source of bullet length variance typically resides in the nose section", so by sorting either by BTO or BS, one is mitigating a "major" part of the variance one has in the OAL's. An observation of mine when I did my little BS experiment just a few years back on some 168 SMK's, there wasn't really any correlation between the BTO or BS variances and the OAL variances (e.g. I could have bullets with the same BS or BTO but each had a every different OAL or vica versa).
Just like all the other bullet segments, there will be variance from base to a seating stem's contact point. Even though a seating stem will have a contact point above a comparator's ojive contact point (call it BTSS for Base To Seating Stem, if you like), there's less of a variance from the BTSS than OAL due to the nose having the greater variance. Likewise, there's not any direct correlation I could see between the BTO variances and the BTSS variances. But the variances are smaller than between BTO and OAL.
In terms of promoting uniform seating depths: sorting by BS just didn't really do it, though it did make a difference on paper when the variances were large (like in my little experiment where the BS variance difference was ~.034). Sorting by BTO, in my experience, does promote more uniform seating depths. Better yet, sorting by BTSS has been giving me the most consistent seating depths for boat tail bullets, which I haven't really quantified in comparing BTO and BTSS measurements.
lol . . . sounds like something I'll have to do when I'm feeling bored again.

 
	








 
 
		
