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How much neck tension do I have now

6.5 PRC ADG brass Neck after FL sizing .290 ,neck wall .015-.016 Bullet diameter .262(Why isn't it .264) loaded round neck is .2955 ? How much tension do I have ? If I wanted to remove expander button and use mandrel to achieve .002 ,what size mandrel would I want ?
 
If u have loaded round neck @.2955 U would need to use a .293 bushing to get app. .002 tension according to Redding instructions. Hard to say about mandrel with an undersized bullet diameter.
 
6.5 PRC ADG brass Neck after FL sizing .290 ,neck wall .015-.016 Bullet diameter .262(Why isn't it .264) loaded round neck is .2955 ? How much tension do I have ?

.2955- .290= .0055 neck tension

If I wanted to remove expander button and use mandrel to achieve .002 ,what size mandrel would I want ?
if neck wall is .015 to .016 then I'd calculate using a thickness between, like .0155, therefore:

.0155x2=.031+.262=.293-002=.291 (this would be the OD measurement to look for)

Allowing for a little springback, I might go with .2605 mandrel ( :oops: note: I stand corrected as chromatica below is correct).

But . . . you said your loaded round is .2955 and if that's so, then it seems your neck wall thickness is more like .01675 with a bullet diameter of .262???
 
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Sorry but a mandrel has to mate to the inside diameter of the neck, not the outside. Try .262 - .002 = .260 mandrel. With springback you might end up with a little more than .002 neck tension. I use the Lee collet die as an expander. .260 is a standard undersize mandrel you can order from Lee. It's the odd sizes that have to be custom made.
.2955- .290= .0055 neck tension


if neck wall is .015 to .016 then I'd calculate using a thickness between, like .0155, therefore:

.0155x2=.031+.262=.293-002=.291

Allowing for a little springback, I might go with .2915 mandrel.

But . . . you said your loaded round is .2955 and if that's so, then it seems your neck wall thickness is more like .01675 with a bullet diameter of .262???
 
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I'm not well versed on 6.5 bullets (other than load development for a friend's 6.5 Swede), but I question the .262" bullets. I think they might cause more problems than just neck tension. How many problems are they going to create in a supposedly .264" bore? I know .002" isn't much, but how in the world did those bullets end up that much too small? Not nit-picking, just wondering.
 
I'm not well versed on 6.5 bullets (other than load development for a friend's 6.5 Swede), but I question the .262" bullets. I think they might cause more problems than just neck tension. How many problems are they going to create in a supposedly .264" bore? I know .002" isn't much, but how in the world did those bullets end up that much too small? Not nit-picking, just wondering.
My calipers weren't zeroed,my bad
 

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