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Harrell 6PPC neck die questions

I load for 6PPC and have a Harrell bushing neck die as well as their combo press, which accepts both threaded and hand dies. When I ordered the die, I'm pretty sure whichever Harrell brother I talked with told me that it'll size the neck, bump the shoulder back about 1 thou, and very slightly resize the body. In other words, one die does it all. In addition to sending the die and requested neck bushings, they throw in a little brass dingus that you can use to measure shoulder setback,or headspace, if you want to look at it that way).

Last night I had about 50 pieces of PPC that I annealed after maybe 5-6 firings. I measured the fired brass and established a baseline measurement, knowing I wanted to bump the shoulder back about 1 thou, or as close as I could come to that. But upon sizing the brass, I found that some shoulders didn't want to set back at all, while others easily pushed back as much as 5-6 thou, which was more than I wanted. In all cases, I was running the press ram up to where the shellholder made hard contact with the bottom of the die.

Screwing a die up or down in this press seems to have no effect on actual sizing because as best I remember the linkage doesn't actually cam over until the ram is somewhere up into where you seat the threaded die. But I'm totally confused about how I can run the shellholder hard against the die each time and end up with as much as 6-8 thou difference in shoulder setback. Just doesn't make sense to me unless it somehow has to do with the fact that this brass was just annealed. Maybe if a neck and shoulder are softened too much, a die like this might shove the shoulder farther back than usual. But how can that happen if the shellholder is going hard against the die bottom each and every time. I would think you simply can't push one piece of brass farther into that die than another.

Any idea at all what's happening here, guys? I know I can call the Harrells and they'll try to help me out by phone, but I thought I'd throw myself on the mercy of this forum first. I sure hope I don't look totally stupid by having overlooked some really obvious solution. Thanks for your help.
 
KentuckyFisherman...I can only suggest that your annealing is not uniform OR that some brass has more 'springback' than others for whatever reason. I first question why you're annealing after only 5-6 firings. I don't know how many 6PPC shooters anneal their cases,but my bother and I have never felt the need to anneal our 6PPC cases even after 30-40 reloads,but we don't shoot more than about 28gns of N-133. If you're shooting the customary 29-30gns of N-133,maybe early workhardening is affecting you---I don't know. I hope a 6PPC shooter with more experience will shed some light on your problem. I'm looking forward to hearing of your resolving your problem--be interesting to find out. maybe Harrell's will have some answers. gpoldblue
 
KentuckyFisherman,

I have a 6BR die from Harrell, but I don't have one of there press. I run my press to a light contact on the shellholder for my 0.001' to 0.002' bump. If you are getting 0.005' you may be going too hard in to shellholder. Give Harrel a call they, can help yo out.

Mark Schronce
 
Use the shoulder measuring bushing to determine how far up or down to set the die. You should get some Skip's Die Shims as this makes it much easier to get it right.

As far as the inconsistency in the cases, your annealing technique must be at fault. Hard cases resist being bumped back while properly annealed cases resize easily and consistently. Might be time to purchase some Tempilac.

I have become a true believer in annealing. Don't let anybody convince you it is not needed. Your annealing schedule is about right. I use the much maligned and impugned molten lead technique and am pretty happy with the results.
 
Thanks for the input, guys. I talked yesterday with Linwood Harrell. He said their full length PPC die should require very little ram pressure and he seemed to think the irregularity in shoulder bump was simply a case of me muscling the ram too much.

I also talked with a good friend who shoots benchrest and who started using a Ken light annealing machine a few months ago. He seemed to think that maybe my first attempt at manual annealing wasn't as uniform as it could have been, resulting in the bump differences I experienced.

If anyone else has ideas about this, I'd love your input.
 

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