Hodgdon also limit COAL to magazine length - most if not all publishers do, [Brians356]
Hodgdon doesn't nor do any other manual compilers other than Berger. In fact, I have considerable doubts as to how Berger made viable test loads up at 2.260" COAL as most 80s simply cannot be seated that deeply - the ogive is pushed inside the neck so it has nothing to grip on usually. In any event, loads data for 80-90gn bullets at the SAAMI COAL of 2.260" is useless as nobody in their right mind would sensibly try to load these bullets at that length. In fact, they may be worse than useless as they may confuse the inexperienced handloader to try this crass behaviour.
If you go back to Hodgdon, its data for the four heaviest bullets show COALs as:
77gn Sierra MK ............ 2.260"
80gn Sierra MK ............ 2.550"
82gn Berger BT ............ 2.375"
90gn Sierra MK ............ 2.380"
The first makes sense as the 77s are all designed for loading to magazine length. The 2.550" for the 80 likely goes back to this being the length that Colt HBar ARs were throated to in the early days of the AR-15 as a competition rifle. Later better chambers such as the Wylde ran at shorter freebores. The 2.380" or thereabouts COALs of the 82 and 90 are possibly the minimum OALs that provide neck grip on the bullet.
In any event, Berger's 2.260" COAL for the 80.5 and Hodgdon's 2.550 for the 80 do make a significant difference in usable max loads.
Run them and the two bullets through QuickLOAD and here's what the German software miracle worker says:
(1) 80.5 Berger BT / 2.260
Cartridge : .223 Rem. (SAAMI)
Bullet : .224, 80.5, Berger LRBT #22427
Useable Case Capaci: 23.420 grain H2O = 1.521 cm³
Cartridge O.A.L. L6: 2.260 inch = 57.40 mm
Barrel Length : 24.0 inch = 609.6 mm
Powder : Hodgdon H4895
Predicted data by increasing and decreasing the given charge,
incremented in steps of 1.0% of nominal charge.
CAUTION: Figures exceed maximum and minimum recommended loads !
Step Fill. Charge Vel. Energy Pmax Pmuz Prop.Burnt B_Time
% % Grains fps ft.lbs psi psi % ms
-10.0 90 19.53 2484 1103 39813 6132 94.7 1.342
-09.0 91 19.75 2510 1126 41081 6200 95.1 1.323
-08.0 92 19.96 2536 1150 42390 6266 95.5 1.305
-07.0 93 20.18 2562 1173 43742 6330 95.9 1.287
-06.0 94 20.40 2588 1197 45137 6393 96.3 1.269
-05.0 95 20.62 2614 1221 46578 6453 96.7 1.251
-04.0 96 20.83 2640 1245 48066 6512 97.0 1.234 ! Near Maximum !
-03.0 97 21.05 2666 1270 49602 6568 97.3 1.217 ! Near Maximum !
-02.0 98 21.27 2691 1295 51189 6623 97.6 1.201 ! Near Maximum !
-01.0 99 21.48 2717 1319 52828 6675 97.9 1.185 ! Near Maximum !
+00.0 100 21.70 2743 1344 54522 6725 98.2 1.169 !DANGEROUS LOAD-DO NOT USE!
+01.0 101 21.92 2768 1370 56273 6773 98.4 1.153 !DANGEROUS LOAD-DO NOT USE!
+02.0 102 22.13 2794 1395 58083 6819 98.7 1.138 !DANGEROUS LOAD-DO NOT USE!
+03.0 104 22.35 2819 1420 59954 6862 98.9 1.123 !DANGEROUS LOAD-DO NOT USE!
+04.0 105 22.57 2844 1446 61889 6903 99.1 1.108 !DANGEROUS LOAD-DO NOT USE!
+05.0 106 22.79 2870 1472 63891 6941 99.2 1.093 !DANGEROUS LOAD-DO NOT USE!
Results caused by ± 10% powder lot-to-lot burning rate variation using nominal charge
Data for burning rate increased by 10% relative to nominal value:
+Ba 100 21.70 2862 1464 64999 6564 100.0 1.089 !DANGEROUS LOAD-DO NOT USE!
Data for burning rate decreased by 10% relative to nominal value:
-Ba 100 21.70 2581 1191 44458 6564 92.5 1.274
(2) 80gn Sierra MK / 2.550"
Cartridge : .223 Rem. (SAAMI)
Bullet : .224, 80, Sierra HPBT LR MatchK 9390 G7 Litz
Useable Case Capaci: 27.303 grain H2O = 1.773 cm³
Cartridge O.A.L. L6: 2.550 inch = 64.77 mm
Barrel Length : 24.0 inch = 609.6 mm
Powder : Hodgdon H4895
Predicted data by increasing and decreasing the given charge,
incremented in steps of 1.0% of nominal charge.
CAUTION: Figures exceed maximum and minimum recommended loads !
Step Fill. Charge Vel. Energy Pmax Pmuz Prop.Burnt B_Time
% % Grains fps ft.lbs psi psi % ms
-10.0 86 21.60 2571 1174 40192 6946 96.3 1.327
-09.0 87 21.84 2597 1198 41424 7018 96.6 1.309
-08.0 88 22.08 2623 1222 42692 7088 97.0 1.292
-07.0 89 22.32 2649 1246 43997 7157 97.3 1.274
-06.0 90 22.56 2675 1271 45341 7223 97.6 1.257
-05.0 91 22.80 2700 1295 46726 7286 97.9 1.240
-04.0 92 23.04 2726 1320 48151 7348 98.2 1.223 ! Near Maximum !
-03.0 92 23.28 2752 1345 49619 7407 98.4 1.207 ! Near Maximum !
-02.0 93 23.52 2777 1370 51132 7464 98.7 1.191 ! Near Maximum !
-01.0 94 23.76 2803 1396 52689 7518 98.9 1.176 ! Near Maximum !
+00.0 95 24.00 2828 1421 54294 7570 99.1 1.160 !DANGEROUS LOAD-DO NOT USE!
+01.0 96 24.24 2854 1446 55948 7619 99.2 1.145 !DANGEROUS LOAD-DO NOT USE!
+02.0 97 24.48 2879 1472 57652 7666 99.4 1.130 !DANGEROUS LOAD-DO NOT USE!
+03.0 98 24.72 2904 1498 59409 7710 99.5 1.116 !DANGEROUS LOAD-DO NOT USE!
+04.0 99 24.96 2929 1524 61220 7752 99.7 1.102 !DANGEROUS LOAD-DO NOT USE!
+05.0 100 25.20 2954 1550 63086 7790 99.8 1.088 !DANGEROUS LOAD-DO NOT USE!
Results caused by ± 10% powder lot-to-lot burning rate variation using nominal charge
Data for burning rate increased by 10% relative to nominal value:
+Ba 95 24.00 2941 1537 64227 7330 100.0 1.082 !DANGEROUS LOAD-DO NOT USE!
Data for burning rate decreased by 10% relative to nominal value:
-Ba 95 24.00 2671 1267 44630 7465 94.3 1.263
Hodgdon also quotes the case make, Winchester, and I increased the case capacity in the QuickLOAD simulation from the program's default 28.8gn 'water overflow capacity' to 30.0gn which it will be at the very least. (My minimum SAAMI chambers produce fireformed Lapua Match brass with 30.6gn capacity.) The 1.2gn capacity increase from 28.8 to 30gn reduces the calculated peak pressure by ~4,000 psi. Case choice in 223 is VERY important and unthinking transfer of a load worked up in a roomy thin-walled example to a heavy lower capacity type can have serious consequences.