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Forster FL dies too long and how to fix.

dstoenner

Silver $$ Contributor
This thread is a follow up to a previous thread where I was talking about neck bushing causing runout. Several people had mentioned in that thread that if I had used a honed Forster die that I could have almost 0 runout out. I had said that yes I know because I have 2 Forster FL dies honed. 1 for my 6x47 and the other for my 6BR. What I found out when I started to set it up was that it wouldn't set the shoulder back, even with a normal shell holder. I normally adjust the amount of setback by using a Redding Competition Shell holder picked for optimum setback. These are measure in minus numbers to compensate for what most FL dies do is oversize the cases. The Forester were so under sized that a fired round, the shoulder was not set back at all.

I set this issue aside as I needed to get a solution for my Whidden bushing dies and that answer came in buying Whidden bushings. That gave me low runout with the right neck size using my Competition shell holder to set how much shoulder set back was done.

So with some time and Christmas over, I went back to this issue. I want to relate to everybody what I found and what was my solution. First thing I did was to take my GO gauge and put it in the die with out the decapping rod. I measured the 6x47 L Whidden and the GO gauge head sticking out was .155 while the shell holder inside surface to top surface is .125. So in essence the Whidden die is trying to set the shoulder back 30 thousands. In reality I don't find that. I use the -.010 competition shell holder and my sized cases are about .001 under the GO gauge measurement. My chamber is between .001 to .002 longer than my GO gauge. In my mind, perfect set back.

The problem is that the Forster die only measures .135 which is .010 under what I was doing with the Whidden and -.010 Redding shell holder. Hence why I was never touching the shoulder. I know I could have ground down a shell holder but I wanted more control and a 1 step operation. To me the solution was to modify the die not the shell holder. I tried files. Nope. Diamond jeweler's files did work but was too slow and they are not wide enough so I was afraid of getting the surface out of flat. I tried 400 grit sandpaper backed by a steel flat bar. That was working but at 2 hours and multiple little sheets of sandpaper I had gotten may .003 off the die. I was at the hardware store and came across the solution. It is a small grinding wheel, 1 inch in diameter by 3/8 thick that you chuck in a drill. I bought it and brought it home where I chucked it in my drill press and then used my drill press arm as leverage to slowly grind the die. I would go for maybe a minute or 2 and then measure. I walked it into my .145 target in about 5 minutes or grinding and 5 minutes of measuring time between sessions.

Now I put the die in my press and took a case and sized it with a standard shell holder. It was GO -.003. This was one of my hornady cases formed to 6X47 which I am sure is softer than Lapua so next range trip I will have some Hornady to experiment with. Even if I have to use the -.002 competition shell holder because I ended up a little to aggressive in the end, I am happy. Now I get everything all in one operation and no more bushings to contend with.

Here is a picture to give you an idea of what it looked like. And the price was 3.97 which was a LOT less than if I would have sent it off to Forster.

David
 

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So what would be the real issue here? A min spec custom chamber?
Based on my measurements this long length could possibly be an issue with a max spec chamber. If a Whidden die that is .020 shorter than the Forster and I use a Redding competition shell holder that is -.010 thereby making the Whidden die effectively only .010 longer than a Forster. My shoulder ends up at about .001 less than my GO gauge. That would say that the Forster as made would only set the shoulder back to GO + .010. That is beyond the NOGO gauge limit and would result in a case that would not ever chamber in even a max chamber.

David
 
Are you saying it's a byproduct of having them hone the neck? I only own one custom chambered gun, and I use a semi custom die for it based off of 3x fired brass. That said, the 3 calibers of forster dies I've used for multiple factory chambers are capable of bumping a shoulder back waaaaaaaaaaay more than it would even be safe to shoot. I don't own a go gauge or any comp shellholders , just a Hornady headspace gauge set and bullet comparators to measure things.
 
Based on my measurements this long length could possibly be an issue with a max spec chamber. If a Whidden die that is .020 shorter than the Forster and I use a Redding competition shell holder that is -.010 thereby making the Whidden die effectively only .010 longer than a Forster. My shoulder ends up at about .001 less than my GO gauge. That would say that the Forster as made would only set the shoulder back to GO + .010. That is beyond the NOGO gauge limit and would result in a case that would not ever chamber in even a max chamber.

David
I had almost an identicle situation with whidden and forster die
lucky for me, I have a lathe and carbide tools. that first cut makes sparks fly, then you are under the heat treat. took off about .020. shoulder bump is perfect. don't think honing has anything to do with the length
of the die. the bolt barely closes on my go gauge [6.5x47 L] so my chamber is very short
 
Are you saying it's a byproduct of having them hone the neck? I only own one custom chambered gun, and I use a semi custom die for it based off of 3x fired brass. That said, the 3 calibers of forster dies I've used for multiple factory chambers are capable of bumping a shoulder back waaaaaaaaaaay more than it would even be safe to shoot. I don't own a go gauge or any comp shellholders , just a Hornady headspace gauge set and bullet comparators to measure things.
No, the honing is not the reason that the dies are too long. That is just the way that Forster designed their dies. The honing was to the neck area. If you send a FL die to them they will hone it out to any desired dimension. In the case of my 6x47 I was using a 265 bushing in my Whidden die so I sent this Foster to them and had them hone it to .265. It only costs $12 and 5.5 shipping to get this done and you end up with a die that creates the straightest necks I have found. I am sure that custom dies reach this level. My problem was that I wanted to control the amount of shoulder set back but because the dies were too long (and I didn't know that when I sent them in to Forster to get them honed), it wasn't even touching the shoulder. Now I have full control after grinding.

David
 
I had almost an identicle situation with whidden and forster die
lucky for me, I have a lathe and carbide tools. that first cut makes sparks fly, then you are under the heat treat. took off about .020. shoulder bump is perfect. don't think honing has anything to do with the length
of the die. the bolt barely closes on my go gauge [6.5x47 L] so my chamber is very short
You are right that honing has nothing to do with the length. 2 independent things. I have wished for a lathe so many times. This was another but the drill press worked pretty well. I held the die body with my hands but it was fairly controllable by how much downward pressure I was exerting on the spindle.
 
Last one I got from them was too long. I sent it to them, they cut it down then I had them hone the neck for me at the same time.
 
No, the honing is not the reason that the dies are too long. That is just the way that Forster designed their dies. The honing was to the neck area. If you send a FL die to them they will hone it out to any desired dimension. In the case of my 6x47 I was using a 265 bushing in my Whidden die so I sent this Foster to them and had them hone it to .265. It only costs $12 and 5.5 shipping to get this done and you end up with a die that creates the straightest necks I have found. I am sure that custom dies reach this level. My problem was that I wanted to control the amount of shoulder set back but because the dies were too long (and I didn't know that when I sent them in to Forster to get them honed), it wasn't even touching the shoulder. Now I have full control after grinding.

David

Ok, I think we're talking past each other. I know all about honing the necks. I reckon I haven't run into the die being to long for my custom chamber thing yet. If it's as common as it seems, it should be addressed by now.
 
Last one I got from them was too long. I sent it to them, they cut it down then I had them hone the neck for me at the same time.
Did Forster explain why the Die was too long?
 
What is wrong with their dies

Theyre ok if you like lee dies. Everytime a thread comes up with die problems its one of 3 things- neck sizing only, forster dies not right (usually even a factory chamber which theyre supposedly made for) or spray lube/too much inconsistent lube.
 
Theyre ok if you like lee dies. Everytime a thread comes up with die problems its one of 3 things- neck sizing only, forster dies not right (usually even a factory chamber which theyre supposedly made for) or spray lube/too much inconsistent lube.
My Whidden dies look the same
Are they e bad also
 
I owned exactly one Whidden die. A std fl sizer recently. It took me 3x longer to get it ( used) from the slow shipping seller as it took me to try it by sizing about 75 cases and passing it on.
 

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