Ever notice that the ancient big buildings in Greece and Rome all have fluted columns? I wonder if it has to do with the fact that they are still standing after a 2,000+ years...
I do have two personal anecdotes to share.
1. I made two trips to the Super Shoot in the mid-nineties. One evening I was sitting with a small group under the awning on Ed Shilen's motorhome. Ed was saying that he was opposed to fluting on accuracy grounds. Tony and Faye Boyer were sitting next to me, and Tony started laughing. When asked why, he told Ed that every barrel he owned, if it shot, he then had it fluted, and 90% shot more consistently accurate.
2. Carl Hildebrandt was head of the R&D dept at Savage for many years. I toured the plant about the second year they began offering fluted barrels. Carl was very innovative, and thought outside the box a lot. He had gone to a machinery auction with Savage CEO Ron Coburn when H&R went bankrupt. He convinced him to buy this piece of equipment. Said "just trust me Ron, buy this...".
A couple weeks later he calls the Boss down to the testing area and says "watch this...". The tool was set up in a mill. There are a dozen barrels in a rack. He tells Coburn to just grab one. Carl fits it to an action in a rail gun sort of system and headspaces it. He proceeds to shoot a couple five-shot groups. He then takes the barrel back off, and fits it in the mill, like a gunsmith would to contour the barrel. The barrel is slid thru the tool, at the breech end, and starts the mill. Starts the tool and moves it six inches down from the breech end. The tool was what H&R used to cut all six revolver flutes in their little 22 revolvers at once. The tool cuts all six barrel flutes at the same time, using hydraulic pressure. All six are milling at the same exact pressure, and impart ZERO stress. Carl sticks the barrel back in the action, and shot more groups. All were smaller than before fluting. They do half a dozen barrels that afternoon, and Coburn is amazed at the results.
Gunsmiths, like Alex Wheeler, can only mill one groove at a time. The cutter pressure bends the barrel just a teensy bit. The gunsmith then rotates the barrel 180-degrees and cuts the second flute. That should bend the barrel back straight. Repeat at 180-degree intervals. Somewhere in the process, the barrel may retain a slight bend. Whether during the rifling process, or the fluting, we produce runout. In my day, that runout was indexed to be at the top of muzzle when the barrel was fit, chambered, and headspaced. The runout would make the barrel shoot a bit in that direction. That would be a bit high, which is the best orientation.
It's a thing, for sure...
Rich