I have been uniforming flash holes long before Sinclairs offered their flash hole tool. I respectfully suggest that if you don't have a copy of Warren Pages book " The Accurate Rifle " 1973 then obtain a copy. I don't have a copy to hand so I cannot cite the exact page in which Mr Page says " uniform your flash holes ."
Before I continue, there was an excellent article on this site about a Gentleman of some repute who explained within the article how he found that the discrepancies in flash hole diameter was one of the causes of his errors. This same Gentleman also explained how he took a large number of his preferred cases to a local machine shop and had the guy 'pin gauge' his flash holes, he was then able to determine the correct sized reamer to use to 'uniform his flash holes.' And if memory serves this same Gentleman was offering flash hole reamers well before Sinclairs. Unfortunately after extensive searching I cannot locate the article to direct you to. But I do recall how this same chap shoots all his loads over a chrono which allows him to isolate those cases which do not meet his criteria.
And unfortunately I cannot recall his name. Perhaps some of the more experienced forum members could assist in locating this article.
Now before any body jumps on me and says drilling and reaming are not the same , well actually they are. One can use a 4 flute chucking reamer or a standard twist drill, drills are a problem as they are rarely made in the sizes required. Letter & Number drills are close but usually fall short. The only way is to use a 4 flute chucking reamer. I use TRI-ANGLE USA purchased online from Discount tools in California. http://www.discount-tools.com/
I use a block of aluminium ( sorry aluminum ) 3 " x 2 " x 3/4" into which I cut a 7/8 x 14 thread, into which is screwed a Redding .308 body die. The block and die is turned upside down so the die entrance is uppermost and then placed into a machine vice and the block is leveled.
The machine vice is bolted down to the mill bed and aligned under the chuck , a parallel 4 flute reamer is inserted into a Eclipse Pin Chuck.Drop a case into the body die, lower the chuck , done . The case rarely spins in the die , it is not in there long enough to cause issues.
Drill bits work fine but not in a hand held Black & Decker. I have used 2.1mm twist drills which are 0.0826" when I had lent out my reamers or broke them and was waiting for more to arrive.
If you care to do the test , take 20 new cases , uniform the flash holes of 10 , load the 20 cases with the same components , then go shoot them over a chrono , I will be very surprised if the SD & ES of the loads with the uniformed flash holes does not improve.
And if you want to take the test even further use the same cases,powder and projectiles & seating depth but change the primers.
You just may be surprised to find the primers which you thought were the bees knees, don't give the results you thought you were getting. If you have never uniformed your flash holes , do so , and then switch primers and repeat the test over a chrono.
I did this test with every available primer, the BR primers were the worst, that is not to say BE primers are bad , just that they did not perform as I expected. RWS LR Primers gave the best SD & ES and are my go to primer , PMC Russians are right up there to.
I then got silly and reamed the flash holes to 0.0830" the results are attached ; I now ream all my flash holes 0.0830" , I have not any ISSUES with flash holes uniformed to 0.830" But I do have reamers in 0.820" / 0.825" & 0.830".
PIN GAUGE YOUR FLASH HOLES FIRST before doing any modification to them.
The string on the left was shot with 45.9 Grains Varget & 155 SMK's & RWS PRIMERS , the right string same, except powder charge was reduced to 45.5 grains Varget .
2934 2931
2941 2928
2923 2946
2935 2946
2966 2930
2962 2937
2971 2929
2956 2929
2943 2942
2955 2926
15.75 7.7 SD
2950.2 2934.4 AVE
48 20 ES
" Only Accurate Rifles, are interesting" Warren Page .
regards
Mike.