I've learned a lot about my reloading practices since picking up a concentricity gauge a couple months back. What I've learned is that the die itself isn't the source of the problem. Its the expander ball. That thing really wrecks havoc on case neck concentricity which in turn inhibits a well aligned bullet during the seating operation.
After much reading, I decided to test a new process on one caliber to see if I could dial it in. I removed the expander ball in the die and picked up a Sincliar mandrel die body and a carbide expander mandrel from PMA tools for neck sizing. I've run a bunch of tests by FL resizing the case with expander ball removed then running the case through the expander mandrel. My runout is now consistently less then .002 inches. The expander mandrel from PMA also gives me consistent .002 inch neck tension.
Very happy with the results and am planning on expanding this process to all calibers I reload.
Yep, that's them.
There's two types of mandrels, a "Turning" mandrel and an "Expander" mandrel and Sinclair and PMA both make similar mandrels for both. I first tried Sincliar's carbide "Turning" mandrel. They advertise that it will give you .002 inches of neck tension. I found it to be closer to .004. I then looked at their Expander mandrel, as they size a little larger, but Sinclair only offers that one in stainless steel. I prefer the carbide because you don't need to use lube...but Sinclair for whatever reason, doesn't have an Expander mandrel in carbide.
PMA does and it's spec'd out almost identically to the Sinclair. I got the Expander mandrel from PMA and have been getting excellent results.
I haven't tried stainless steel. They are significantly cheaper but from what I've read, you'd need to use case lube. With carbide you don't and from my experience, it operates smooth as butter. That to me makes it worth the extra cash.
I'm planning to buy a concentricity gauge but....
I first tried Sincliar's carbide "Turning" mandrel. They advertise that it will give you .002 inches of neck tension. I found it to be closer to .004.
One caveat on the gauge itself. Think long and hard if choosing a gauge that uses a pin (like Hornady and a few others) that will cause pressure against the seated bullet. The gauge that has the "flippy" type pin exerts next to nothing as far as pressure goes. I don't know what each is called, but you will know it when you see it.
Are you annealing your brass? That sounds like a lot of springback. My carbide mandrel is exactly 0.002 under caliber.
Concentricity gauges should come with coupons for Alka seltzer, Tums, or Pepto-Bismol.
I'am pleased with the Accuracy One concentricity gauge. Sold the first two I bought.
Ben
I have the Sinclair and the Hornady concentricity gauges. I never use the Hornady, and I like the Sinclair, but if I was buying today I would buy the 21'st Century gauge.