Finally we got the problem solved. Good jobI've googled this once before after getting into this debate and I found the same explanation from another google search that claims the following reason for "season cracking" or stress corrosion of brass cartridge cases: it's corrosion formed inside the case due to ammonia and oxides of nitrogen due to aging of smokeless powder. This was found in ASTM International publication STPA64 "Protective Resin Films In Cartridge Brass" based on studies at Frankford Arsenal.
"I think a few bad cases get past inspection at the factory. "
That's it???? That is the best you can come up with??? NO. I do not believe you. How do you explain the fact that I have seen several {at least 3} boxes of old ammo and absolutely every single cartridge had a split neck. They were from the 40's mostly, some from the 50's...and no, I wasn't trying to use them, yes, all my brass that I use is new...but I saw them never the less. And you are telling us that the factory QC dept. "missed" every one of these cases???? Zero chance dude. Come up with a better excuse if you want to sell this story.
I never said all the bad cases were ones that got thru factory QC. I was only pointing out that there are some factory defects. If all cases got hard with time wouldn't all old cases fail, of course they don't. As far as I know case necks can only crack when they are cold worked beyond some