Not sure how to start this discussion. About two weeks ago I reloaded a few 6BR cases with new 8208 powder. About 5 days latter I decided to reduce the COAL. They made a popping sound as the bullets went deeper. I don't know if we will ever get a good answer to this sticking. I know enough about metallurgy to believe the brass isn't changing in any way. The only thing that makes sense is a small amount of corrosion or chemicals reacting with the surface of the brass. Smokeless powder always contains a very small amount of acid and other chemicals that cannot be removed from the nitrating of the cellulose.
Some people have mentioned that two perfectly polished and flat surfaces of metal will bond together. Not really true. Machinist steel Jo block standards are flat to several millionths of an inch. You cannot pull them apart but you can slide them apart. Years ago I soaked a case in household ammonia for about a week. You could crumble the case with you fingers. Tried to duplicate this without success. Where I used to work I could have analyzed a case I.D. for corrosion. I was not aware of the problem then.
https://en.wikipedia.org/wiki/Smokeless_powder
Below a section clipped from the article.
Instability and stabilization[edit]
Nitrocellulose deteriorates with time, yielding acidic byproducts. Those byproducts catalyze the further deterioration, increasing its rate. The released heat, in case of bulk storage of the powder, or too large blocks of solid propellant, can cause self-ignition of the material. Single-base nitrocellulose propellants are hygroscopic and most susceptible to degradation; double-base and triple-base propellants tend to deteriorate more slowly. To neutralize the decomposition products, which could otherwise cause corrosion of metals of the cartridges and gun barrels, calcium carbonate is added to some formulations.
To prevent buildup of the deterioration products, stabilizers are added. Diphenylamine is one of the most common stabilizers used. Nitrated analogs of diphenylamine formed in the process of stabilizing decomposing powder are sometimes used as stabilizers themselves.[2]:28[5]:310 The stabilizers are added in the amount of 0.5–2% of the total amount of the formulation; higher amounts tend to degrade its ballistic properties. The amount of the stabilizer is depleted with time. Propellants in storage should be periodically tested for the amount of stabilizer remaining, as its depletion may lead to auto-ignition of the propellant.
http://www.freepatentsonline.com/2292469.html
Lengthy article describes how difficult it is to remove residual acid and other chemicals after cellulose is reacted with sulphuric and nitric acid.
It’s easy to analyze the finished nitro cellulose for residual acid. There is a spec for the max permitted. Doesn’t mean they cannot go over the spec a little.