Data point. The short of it is this:
If the indicator reads 0 on the lands and -.0035” in the groove 2.25” into the bore and 0 on the lands and -.0035” in the groove .25” into the bore, where is the “bell” that requires cutting 1” ?
I don’t do barrel work for a living, figured those that do might know something I don’t.
Sounds as though your muzzle is not bell mouthed
Did you indicate the other end also?
Cut your chamber where it has the most bell mouthing
Looks as though you dont need to cut your muzzle
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Like I say, I bet many barrels barely get 20 swipes of lapping, which at the grit they use
only burnishes the surface more than removes any dimension
Their cutting process is likely so smooth by itself, it requires little lapping afteward
It is mainly to smooth out any tool marks
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Also
If they start from the breech end, and do not reverse the lap backin from the muzzle
and always go from breech to muzzle
it will not bell mouth
But I have never seen or heard of any barrel maker revealing their process
Just that if any happen to lap back and forth, reversing the lap back in from the muzzle
it will Bell Mouth by the reversion process
It may take a certain amount of strokes before this happens,
And if not enough strokes happened, then no bell mouthing happened
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I spent 2 hours once lapping a bore and barely enlarged it by .0001" (tight bore)
I seriously doubt any barrel maker puts even 1 full hour into lapping