Thank you again for all who had input. The unit is built with an Aero Enhanced complete upper. 22" barrel in 6.5CM.
https://aeroprecisionusa.com/m5e1-65-cm-22in-mid-ss-complete-upper.html
Stock is a Magpul PRS Gen 3.
https://www.primaryarms.com/magpul-prs-gen-3-precision-rifle-stock-black
Buffer Tube kit is a Tactical Works PRS completion kit.
https://www.tacticalworks.com/Magpul-PRS-Completion-Kit-AR10-.308-PRS308.html
CH is the Radian Raptor Ambi -
https://www.midwayusa.com/product/1019310486?pid=289399
Today we lubed this thing adequately. Neighbor took the BCG apart and helped me do a proper lube clean. Again, keep in mind issues presented day 1 on first firings, and I only have 30 rounds down range with it total.
We then took the buffer and buffer spring out and gave them a lube. What I noticed is that it took a lot of force to pull back on the CH. If I was deliberate about ensuring the CH went full stroke, I was able to strip a round every time, with the magpul pmags.
If I casually pull the last round of the chamber with an empty mag, the BCG cycles forward again. If I really yank on it, it locks in the open position. I could also pull back casually and manually lock it open, and the BCG would be forward. If I again, deliberately, pull back on the CH and lock it, then it locks back with the BCG in the full rear position. Please see attached photos. One photo is showing the Raptor pulled back all the way. as can be seen, clearance to the cheek weld on the PRS stock is a fraction of an inch. The second photo is the chamber with the BCG locked. Note that this is locked with the BCG a full 3/4" or so into the chamber. this is the issue I reference above where I can lock it without the BCG being in the full rear position. If I really pull back, I can get it to lock in the full rearward position.
I took a video too, showing how if it was fully locked in the rear position, it would properly strip a round.
All of this being said, I'm suspecting it's something in the Tactical Works buffer tube/spring setup. too stiff a spring?
Any thoughts?