My first advice is find out what's really wrong before you potentially wind up treating the symptom of a problem instead of the underlying problem (I see people do this all the time and just compound problems).
You have not given enough information to permit a meaningful reply on the condition you have with your upper:
1. Barrel length?
2. Port size of your gas port?
3. If you load one round in the magazine and load and shoot it does it cycle back so the bolt catch holds the carrier back (i.e. all the way back to the face of the bolt, since when an AR is close to short stroking it can also catch on the forward face of the carrier and give the impression it is cycling back far enough when it is not)?
4. What are you doing for magazines?
5. I would want to also see your chamber reamer design as that can play heavily into whether the rifle will cycle properly and normally (or not). I can't tell you how many reamer drawing designs I see that people use with AR's that are totally inappropriate for a semi auto gas gun AR-15 - they shove the chamber in there and then wonder why they have cycling problems and then go through all kinds of gyrations trying to solve what's wrong without ever knowing it's really their chamber design - and be careful - my experience is most reamer makers don't necessarily know off a wildcat cartridge what makes for a good AR-15 reamer design. The whole BRX reamer designs came straight out of bolt gun F-Class and Bench Rest shooting where they can get away with tolerances and dimensions that are a recipe for functional issues in an AR-15.
Some impressions right off -
- - Moving a port forward has pluses and minuses and is not always appropriate - without answers to the questions above I can offer no info on your use of that here.
- - I do not agree that it does not matter if you open the port too much because you can throttle it back with an adjustable gas block, as too big a port has other adverse consequences whether or not you throttle back excess gas.
- - A carrier weight is the reverse of what you might typically need if you are short stroking as it is typically a retrofit for an over ported rifle. I would work off a standard buffer tube, standard buffer and standard buffer spring and get it working with that as a baseline, then go from there if you want to tinker with after market stuff (if you are doing that at all).
- - The load is fine and it should cycle with that, and if it does not with that load, then you have other problems.
Robert Whitley
www.6mmAR.com