Larryh128
Silver $$ Contributor
That is exactly why I have always stated that the CNC "screw machine" all copper bullets are going to be more exact for size and weight in a lot. The big issue with them is and always will be, added cost per shot.Ferris Pindell, one of the "P" letters in the 22 PPC and 6mm PPC cartridges, was a tool and die maker at Sierra Bullets. He was one of the best but the bullet pointing dies he made with the mills he ground to shape them have tolerances. They get transferred to the pointing die. A few thousandths extreme spread is normal within a lot. More from lot to lot. That die is the last one used of several on a sheet of copper for jackets coining, cupping, drawing with a few different dies, trimming, boat tailing, coring a precision lead slug and it finally gets used to form the ogive pointing the bullet. Then the lanolin based lube is cleaned off as they're tumbled in wood chips that makes them shiny bright, inspected for flaws and dimension specs to be put in green boxes, if the pass inspection.
Several thousand bullets can be made with each set of dies and cores. Replace on die or batch of cores and a new lot number is assigned. During production runs, ten bullets are grabbed as they fall out of the pointing die then loaded in readied cases to shoot in a rail gun. Results recorded. Then another ten are acquired and shot. Many 10-shot groups of their natch bullets all have to be under an inch in their 200 yard indoor range. And some lots are fractionally better than others
They know each lot of bullets won't have identical ogive shapes and dimensions. Neither does those of any brand. Buy an entire lot of bullets to last the life of your barrel if you must. You might get a discount. Buy several lots, test 'em all then use the best. Save the other lots for your next barrel a few hundred or thousand rounds later.
Sierra used to set aside their best lots of 30 caliber match bullets then sell them at rifle matches. They tested in the twos, at worst, in their hundred yard range with many groups in the ones and zeros. Proof they all stabilized very well by then. They were ugly and greasy as lanolin was still on them and they weren't tumbled shiny and inspected for flaws. But loaded and shot as they were. A few in each plain brown cardboard box of 1000 (hand written type labeled them) would have a flaw such as a dent or jacket fold. 996 good ones in a box was the norm. These "standards" (used for quality control of test barrels) produced the best scores and were used setting most records for years 1960 through the 1980's until Sierra stopped that stuff after moving to Missouri. They tested about 5/8ths to 2/3ds better group sizes through 1000 yards than the shiny ones sold in green boxes at retail that still met their 100 yard 1/4th inch test group average spec.
Readers used to chamber barrels have tolerances exactly like those "chambering" bullet making bullet forming dies. All lots of jacket copper are not equal. All bullet makers know that. It was not until the late 1980's that some was good enough to consistently make 28 caliber long, heavy bullets that shot as precise as 30 caliber ones. Early 1990's for 26 then 24 caliber ones. Later, 22 caliber ones finally came about.