Most are familiar with the use of thread wires to measure the pitch diameter of a thread and one can use wires and produce excellent fitment. I use the thread wires to produce gauges for popular threads for barrel tenons (this refers, of course, to vee threads as are found on most barrels). These gauges are cut to minimum and maximum pitch diameter for each thread. I can check for fit in a given receiver, and cut the thread to the appropriate size. This eliminates the need to rely on the "cut and try" method to fit the barrel threads. One can measure the thread being cut on the barrel with PeeDee wires but they are kind of a pain to use (I always drop them at least twice per job) and for this purpose, not necessary. All we are trying to do here is a comparative measurement which can be copied and checked easily. For this purpose a measurement in the thread groove with a dial caliper s sufficient. Now, this measurement is absolutely meaningless in any other context but to duplicate a thread PD it works just fine.
Today I was cutting threads for a Howa action (metric 26x1.5mm). I didn't have the original barrel from the action but I did have three different gauges which I had cut previously so I tried them in the action. The largest gauge threaded in with just a bit of drag. Perfect. I measured the diameter of the gauge, in one thread groove, with my old Mititoyo caliper and got a measurement of .970". Now, this isn't the pitch diameter. It is measured too deep in the thread and on the angle of the thread so it is a comparative measurement only; but that's all I need. I'll note here, this measurement is specific to this one dial caliper. I have five different calipers and they will give five different measurements. This is because the thickness of the blades vary from instrument to instrument. In this case though, I cut the thread til it measures .970 with the same old Mititoyo caliper with which I measured the gauge. I try the receiver on the barrel and it fits perfectly, just like the gauge. This is a lot better than just guessing at it and trying the thread five or six times until it fits. It's not as precise as wires and it does not yield a definite measurement but it does enable you to cut a thread which fits the first time.
As I said, this measurement is essentially useless for any other purpose and, if you want to record a positive measurement so that you can produce a barrel for this action in the future, you'll want to measure the pitch diameter with wires and record that. I have been using the caliper method for a quick and dirty dimension this way for forty years and it works and is repeatable. WH
Today I was cutting threads for a Howa action (metric 26x1.5mm). I didn't have the original barrel from the action but I did have three different gauges which I had cut previously so I tried them in the action. The largest gauge threaded in with just a bit of drag. Perfect. I measured the diameter of the gauge, in one thread groove, with my old Mititoyo caliper and got a measurement of .970". Now, this isn't the pitch diameter. It is measured too deep in the thread and on the angle of the thread so it is a comparative measurement only; but that's all I need. I'll note here, this measurement is specific to this one dial caliper. I have five different calipers and they will give five different measurements. This is because the thickness of the blades vary from instrument to instrument. In this case though, I cut the thread til it measures .970 with the same old Mititoyo caliper with which I measured the gauge. I try the receiver on the barrel and it fits perfectly, just like the gauge. This is a lot better than just guessing at it and trying the thread five or six times until it fits. It's not as precise as wires and it does not yield a definite measurement but it does enable you to cut a thread which fits the first time.
As I said, this measurement is essentially useless for any other purpose and, if you want to record a positive measurement so that you can produce a barrel for this action in the future, you'll want to measure the pitch diameter with wires and record that. I have been using the caliper method for a quick and dirty dimension this way for forty years and it works and is repeatable. WH