A friend want's me to look into converting his R700 bolt to a M16 type extractor. I've never done one, so I ordered one from Midway (Badger Ordnance) and when it arrived, I set about researching the cut.
The Badger came with a blueprint and instructions that said to cut the slot at 30° to the bolt lug flats, so I was going to come up with a fixture to hold the bolt, and decided to search online for some ideas. Turns out Brownells sells one:
https://www.brownells.com/gunsmith-...=Avantlink&utm_content=NA&utm_campaign=Itwine
and PTG also sells one:
http://pacifictoolandgauge.com/remington-tools/9864-m16-sako-extractor-milling-jig.html
The PTG has a link to a instructions here:
https://pacifictoolandgauge.com/index.php?controller=attachment&id_attachment=13
but they show a 45° angle. If you download the PDF and check the angle shown with a protractor, it is about 30° though. The picture of the PTG sure looks like 45°. I decided to check it out in CAD (I didn't do the full cut, but the width and depth are right). The 45° cut removes a substantial amount from the bolt lug. The 30° cut looks more like what I've seen in aftermarket bolts--even PTG bolts.
Is PTG wrong about this or what gives? Anybody have either of these fixtures? Anybody do many of these?
CAD rendering of 45° cut:
CAD rendering of 30° cut:
The Badger came with a blueprint and instructions that said to cut the slot at 30° to the bolt lug flats, so I was going to come up with a fixture to hold the bolt, and decided to search online for some ideas. Turns out Brownells sells one:
https://www.brownells.com/gunsmith-...=Avantlink&utm_content=NA&utm_campaign=Itwine
and PTG also sells one:
http://pacifictoolandgauge.com/remington-tools/9864-m16-sako-extractor-milling-jig.html
The PTG has a link to a instructions here:
https://pacifictoolandgauge.com/index.php?controller=attachment&id_attachment=13
but they show a 45° angle. If you download the PDF and check the angle shown with a protractor, it is about 30° though. The picture of the PTG sure looks like 45°. I decided to check it out in CAD (I didn't do the full cut, but the width and depth are right). The 45° cut removes a substantial amount from the bolt lug. The 30° cut looks more like what I've seen in aftermarket bolts--even PTG bolts.
Is PTG wrong about this or what gives? Anybody have either of these fixtures? Anybody do many of these?
CAD rendering of 45° cut:

CAD rendering of 30° cut:
