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Norma 6 Dasher Brass Stress Test

Kyle Schultz

Gold $$ Contributor
I’m breaking in a new 6 Dasher rifle. Kelbly Panda F action w/ TG ejector. 30” Krieger 0.237” bore, 8 tw barrel. Spec’d a JGS reamer based on Lapua 6 BR brass but with the hope that the long-promised Norma 6 Dasher brass would fit. Reamer print shown below. Brass and rifle arrived within a week of each other so I elected not to fire form any Lapua 6BR brass and instead used the new Norma brass.

KMS Reamer.PNG

Because of folks reporting primer life issues in the Norma brass when using “max throttle” but generally accepted powder charges, I followed the advice of several experienced 6 Dasher drivers like dmoran and started off with 2 firings of pretty modest loads of Varget. The idea being to “fine fit” the Norma brass to my chamber and potentially work hardened the brass. I did not exceed 32.0 grs in my initial ladder testing. I found a nice node around 31.6 gr of Varget and the 107 SMKs jumping 0.015”. But I was clocking an unacceptably slow 2875 fps.

With 2 firings on the brass, I next dedicated 14 pieces of brass to serve as “martyrs” with the goal of determining the upper limit for future loadings. These 2X cases have been resized using a Harrell’s D1.5 die, which was their recommendation based on the fired cases I sent them. Also for this test I used Berger 105 VLDs (Hunting version) seated 0.010” into the lands. The test loads were shot yesterday and the results are shown in the stress test chart below.

Dasher Results.PNG

As shown, I measured a muzzle velocity of 3077 fps at my max loading of 33.8 gr of Varget. Bolt lift was normal until I reached 33.6 gr. Both the 33.6 and 33.8 gr loads exhibited a heavy bolt lift. In addition, at the shooting bench, I observed faint to distinct ejector markings on several of the stouter loads. Picture below. It was pretty clear to me that I had had found the upper limit of Varget in this case and with this combination of bullet and powder.

Back home, I decapped the primers. Spent primers in all the cases except the 33.8 gr case were tight. The primer popped out of this case with very little effort. Then all the cases were cleaned.

Once cleaned, I was able to observe ejector marks on essentially all the cases. In fact, you can see 2 ejector marks in the picture I’ve attached. The marks can more accurately be described as “shiny” spots. But because they are visible on all the cases, I’m now less certain that they can be used to accurately indicate unsafe loads.

Head.JPG


Next, I measured the web diameter. Some further explanation here. Attached is a picture of a resized case. You can clearly see a "ring" around the case body about 1/8” above the extractor groove. I’m thinking that’s the bottom limit of where the resizing die reaches but perhaps I’m wrong about that. Nevertheless, that’s the reference point for all my case diameter measurements. Attached is a picture of that operation.

For reference, I’m measuring a virgin case to be 0.4682”. A twice-fired case resized each time with a Harrell’s D1.5 die measures 0.4725”. The velocity chart posted above also shows the measured base/web diameters most of the 14 martyr cases. They run from 0.4735” for the light loads to 0.4749” for the last load.


Body.JPG Web.JPG

Now I recognize that these measurements exceed those of the reamer. Possible explanations? (1) Mic is not calibrated. (2) My technique is wrong. (3) The reamer is not ground as per spec. I’m guessing it’s likely due to reason (2).

However, I do think the trend in base/web expansion as a function of powder charge is interesting. It’s essentially flat out to 32.4 gr of Varget. After that, it increases fairly moderately out to 33.2 grs. But starting with 33.4 gr and continuing, the base/web expansion increases dramatically.

So what conclusion do I reach from this data? Given the hard bolt lift observed for the last 2 powder charges, the very loose spent primer found in the last case, and the rapidly increasing base/web expansion apparent in the last 3 loadings, I am thinking that max load is probably 33.2 grs.

Now, as luck would have it, my chronograph did not register that velocity for that shot. However, based on the trend, I think we can safely assume it’s around 3030 fps. That is very encouraging.

I do plan to resize these cases and see how the primer pockets feel on the 3rd loading. But I wanted to publish this data now to solicit comments and suggestions from the community before I eliminate the possibility of any additional measurements of the fired brass.
 
Last edited:
I’m breaking in a new 6 Dasher rifle. Kelbly Panda F action w/ TG ejector. 30” Krieger 0.236” bore, 8 tw barrel. Spec’d a JGS reamer based on Lapua 6 BR brass but with the hope that the long-promised Norma 6 Dasher brass would fit. Reamer print shown below. Brass and rifle arrived within a week of each other so I elected not to fire form any Lapua 6BR brass and instead use the new Norma brass.

View attachment 993297

Because of folks reporting primer life issues in the Norma brass when using “max throttle” but generally accepted powder charges, I followed the advice of several experienced 6 Dasher drivers like dmoran and started off with 2 firings of pretty modest loads of Varget. The idea being to “fine fit” the Norma brass to my chamber and potentially work hardened the brass. I did not exceed 32.0 grs in my initial ladder testing. I found a nice node around 31.6 gr of Varget and the 107 SMKs jumping 0.015”. But I was clocking an unacceptably slow 2875 fps.

With 2 firings on the brass, I next dedicated 14 pieces of brass to serve as “martyrs” with the goal of determining the upper limit for future loadings. These 2X cases have been resized using a Harrell’s D1.5 die, which was their recommendation based on the fired cases I sent them. Also for this test I used Berger 105 VLDs (Hunting version) seated 0.010” into the lands. The test loads were shot yesterday and the results are shown in the stress test chart below.

View attachment 993296

As shown, I measured a muzzle velocity of 3077 fps at my max loading of 33.8 gr of Varget. Bolt lift was normal until I reached 33.6 gr. Both the 33.6 and 33.8 gr loads exhibited a heavy bolt life. In addition, at the shooting bench, I observed faint to distinct ejector markings on several of the stouter loads. Picture below. It was pretty clear to me that I had had found the upper limit of Varget in this case and with this combination of bullet and powder.

Back home, I decapped the primers. Spent primers in all the cases except the 33.8 gr case were tight. The primer popped out of this case with very little effort. Then all the cases were cleaned.

Once cleaned, I was able to observe ejector marks on essentially all the cases. In fact, you can see 2 ejector marks in the picture I’ve attached. The marks can more accurately be described as “shiny” spots. But because they are visible on all the cases, I’m now less certain that they can be used to accurately indicate unsafe loads.

View attachment 993291


Next, I measured the web diameter. Some further explanation here. Attached is a picture of a resized case. You can clearly see a "ring" around the case body about 1/8” above the extractor groove. I’m thinking that’s the bottom limit of where the resizing die reaches but perhaps I’m wrong about that. Nevertheless, that’s the reference point for all my case diameter measurements. Attached is a picture of that operation.

For reference, I’m measuring a virgin case to be 0.4682”. A twice-fired case resized each time with a Harrell’s D1.5 die measures 0.4725”. The velocity chart posted above also shows the measured base/web diameters most of the 14 martyr cases. They run from 0.4735” for the light loads to 0.4749” for the last load.


View attachment 993293 View attachment 993294

Now I recognize that these measurements exceed those of the reamer. Possible explanations? (1) Mic is not calibrated. (2) My technique is wrong. (3) The reamer is not ground as per spec. I’m guessing it’s likely due to reason (2).

However, I do think the trend in base/web expansion as a function of powder charge is interesting. It’s essentially flat out to 32.4 gr of Varget. After that, it increases fairly moderately out to 33.2 grs. But starting with 33.4 gr and continuing, the base/web expansion increases dramatically.

So what conclusion do I reach from this data? Given the hard bolt lift observed for the last 2 powder charges, the very loose spent primer found in the last case, and the rapidly increasing base/web expansion apparent in the last 3 loadings, I am thinking that max load is probably 33.2 grs.

Now, as luck would have it, my chronograph did not register that velocity. However, based on the trend, I think we can safely assume it’s around 3030 fps. That is very encouraging.

I do plan to resize these cases and see how the primer pockets feel on the 3rd loading. But I wanted to publish this data now to solicit comments and suggestions from the community before I eliminate the possibility of any additional measurements of the fired brass.
I would think the primer pockets would be the. First to tell. Larry
 
I personally don't like what I am seeing in relation to measurements especially do to too the reamer print there should not be that much expansion at the 200 line even though loads are warm that brass wont live long with those findings
 
I would do the test one more time skipping the top end and see if the velocity at the 32.3 range stays consistent. I've had a few barrels that liked that 2960 range. Speed is nice but if there is a flat spot in the ladder it deserves a second look.
 
Sloppy chamber, and you need a precision stop with a blade mic to measure web lines.

I do a similar test to determine MyMax loads. What I typically see are step changes at the webline. +.0005 from new brass, and then with further increases, another +.0005 step change. This is the point of required FL sizing, which I will never do.
But my chambers are not so loose as yours. To me, it makes no sense to even consider Norma -vs- Lapua in a same chamber.
 
I’m breaking in a new 6 Dasher rifle. Kelbly Panda F action w/ TG ejector. 30” Krieger 0.236” bore, 8 tw barrel. Spec’d a JGS reamer based on Lapua 6 BR brass but with the hope that the long-promised Norma 6 Dasher brass would fit. Reamer print shown below. Brass and rifle arrived within a week of each other so I elected not to fire form any Lapua 6BR brass and instead used the new Norma brass.

View attachment 993297

Because of folks reporting primer life issues in the Norma brass when using “max throttle” but generally accepted powder charges, I followed the advice of several experienced 6 Dasher drivers like dmoran and started off with 2 firings of pretty modest loads of Varget. The idea being to “fine fit” the Norma brass to my chamber and potentially work hardened the brass. I did not exceed 32.0 grs in my initial ladder testing. I found a nice node around 31.6 gr of Varget and the 107 SMKs jumping 0.015”. But I was clocking an unacceptably slow 2875 fps.

With 2 firings on the brass, I next dedicated 14 pieces of brass to serve as “martyrs” with the goal of determining the upper limit for future loadings. These 2X cases have been resized using a Harrell’s D1.5 die, which was their recommendation based on the fired cases I sent them. Also for this test I used Berger 105 VLDs (Hunting version) seated 0.010” into the lands. The test loads were shot yesterday and the results are shown in the stress test chart below.

View attachment 993296

As shown, I measured a muzzle velocity of 3077 fps at my max loading of 33.8 gr of Varget. Bolt lift was normal until I reached 33.6 gr. Both the 33.6 and 33.8 gr loads exhibited a heavy bolt lift. In addition, at the shooting bench, I observed faint to distinct ejector markings on several of the stouter loads. Picture below. It was pretty clear to me that I had had found the upper limit of Varget in this case and with this combination of bullet and powder.

Back home, I decapped the primers. Spent primers in all the cases except the 33.8 gr case were tight. The primer popped out of this case with very little effort. Then all the cases were cleaned.

Once cleaned, I was able to observe ejector marks on essentially all the cases. In fact, you can see 2 ejector marks in the picture I’ve attached. The marks can more accurately be described as “shiny” spots. But because they are visible on all the cases, I’m now less certain that they can be used to accurately indicate unsafe loads.

View attachment 993291


Next, I measured the web diameter. Some further explanation here. Attached is a picture of a resized case. You can clearly see a "ring" around the case body about 1/8” above the extractor groove. I’m thinking that’s the bottom limit of where the resizing die reaches but perhaps I’m wrong about that. Nevertheless, that’s the reference point for all my case diameter measurements. Attached is a picture of that operation.

For reference, I’m measuring a virgin case to be 0.4682”. A twice-fired case resized each time with a Harrell’s D1.5 die measures 0.4725”. The velocity chart posted above also shows the measured base/web diameters most of the 14 martyr cases. They run from 0.4735” for the light loads to 0.4749” for the last load.


View attachment 993293 View attachment 993294

Now I recognize that these measurements exceed those of the reamer. Possible explanations? (1) Mic is not calibrated. (2) My technique is wrong. (3) The reamer is not ground as per spec. I’m guessing it’s likely due to reason (2).

However, I do think the trend in base/web expansion as a function of powder charge is interesting. It’s essentially flat out to 32.4 gr of Varget. After that, it increases fairly moderately out to 33.2 grs. But starting with 33.4 gr and continuing, the base/web expansion increases dramatically.

So what conclusion do I reach from this data? Given the hard bolt lift observed for the last 2 powder charges, the very loose spent primer found in the last case, and the rapidly increasing base/web expansion apparent in the last 3 loadings, I am thinking that max load is probably 33.2 grs.

Now, as luck would have it, my chronograph did not register that velocity for that shot. However, based on the trend, I think we can safely assume it’s around 3030 fps. That is very encouraging.

I do plan to resize these cases and see how the primer pockets feel on the 3rd loading. But I wanted to publish this data now to solicit comments and suggestions from the community before I eliminate the possibility of any additional measurements of the fired brass.

Did not say what length he trimmed the brass to. Norma brass measures in the 1.595 range +/-
reamer print shows 1.5735 .
 
My idea leads me to two areas. Possibly your action and the extra width of the case expansion is due unsupported case not in the chamber. Secondly the Harrells dies go from larger numbers say #4 to larger inside dimensions to a #1. Your reamer print @.200" to me is out of skelter with the measurment of the fired cases. That .200" line should in reality need a #3. Since your fired cases are larger, it possibly is a set up issue by your smith to end up a larger than norm diameter. If you can remove the barrel I`d see if a new case wall goes completely into the chamber and is fully supported.
 
I appreciate the feedback.

In response to the comment about case length. First, I believe the actual chamber length for my reamer is dimension T, which is 1.560". Prior to the first firing, I trimmed the Norma brass back to 1.556". After firing and resizing, the brass measures 1.5545".

Now, in regards to the chamber being "sloppy", I need some more guidance. I looked at numerous reamer drawings from many of the folks on this board prior to ordering my JGS reamer. However, for this discussion, let's limit the reamers to 3; the original PT&G 6 Dasher reamer sold by Shiraz, the updated Norma 6 Dasher reamer from PT&G also sold by Shiraz, and my JGS reamer. And for this discussion, I'm only going to focus on the reamer dimensions from the bolt face forward to the shoulder. See table below...

Reamers.PNG

Other than a 0.0001" difference at the bolt face diameter, the dimensions are identical. It would seem to me that case length differences would have no bearing on a chamber's "sloppiness". So what am I failing to understand?

I do recognize that I likely don't have the proper tool for measuring the web diameter. Maybe it was foolish to even attempt to do this with a tubing mic.

Bottom line, as 1 of the responders pointed out, the key is if the brass will last over time. If the primer pockets quickly go to hell at loadings of ~33.0 grs or less of Varget, then I will have to make changes going forward. Either order a new reamer that is better spec'd for the Norma brass and set back the current barrel or chamber a new barrel or scrap the idea of using Norma brass altogether and fire form Lapua 6BR brass.

Thank you for your help.
 
Let me suggest that 'sloppy' is an opinion then (mine), and not of the chamber, but the combination.
Your new cases measure .4682, but the chamber is 2.6thou larger. So in combination, even at ~low pressures, you expand webs with that much yielding minus ~1thou spring back.
Then, for the webs to 1st plateau at ~.4740, I have to wonder how much barrel steel you have around the chamber, and if the breech end threading is sloppy. That chamber seems expanding like mad. Think about it, your webs have gone from .468 to .474, 6thou expansion, after spring back, at least!
That's hard to really believe.
 
Kyle a couple people post there observation I tend to agree with them it would be nice if you had better measuring tools I personally would have someone with the stuff to cerosafe your existing chamber to rule out you do have a sloppy chamber or in fact your reamer is out of spec do to your print then I would by lapua brass if you want to stay above 3000fps second norma will not live long in my opinion there will be people disagree but I don't really care if they do
 
Again, thank you to everyone for your comments.

I think the first step is to sit down with my gunsmith. I'm thinking he has the proper tools and knowledge to properly assess the fired cases. If things still seem squirrelly, then we'll take the next step to evaluate the chamber. Good luck to all.
 
You dont need any thing special to take these measurements. The ball mic is the wrong tool, use a regular mic and just measure the largest diameter in front of the extractor groove. If those measurements are accurate, thats a fat chamber and your gonna loose primer pockets sooner. My reamers are .4715" at .200" and I recommend guys use a Harrell's #4 with my chambers. I do prefer a little more sizing but that die will size the base diameter .001". Fired brass comes out .471" or so.
 
Kyle,

Sloppy chamber or not makes little to no difference in the accuracy of the rifle. I've seen chambers a couple of thou bigger than the reamer that shot lights-out.

What I would do is make certain that your sizing die is bringing down the web to the correct size for your rifle. If it is, and you have no chambering problems, you probably don't have a problem to solve other than compulsive measuring ;).

I use a simple method for determining if the load is too hot. I load my final load and fire it, then resize that piece of brass and do it again. Repeat many times until either the primer pocket gets loose or you get too bored to continue. If a piece of brass makes 11 firings that way, I figure it is good enough for me.

I have cerrosafe and cast all of my own chambers. It really is easy to do.

Enjoy the Dasher - it is a wonderful cartridge.
 
Going back to the very first post....31.6gr. of Varget and getting 2875fps. is not slow. Please understand where I'm coming from on this. We made a ammunition pressure test barrel for a ammo maker. With Varget they hit 31.8gr. and was getting just over 2900fps. out of a 30" barrel. That was considered a normal max. working pressure for that particular load. So I would consider your numbers normal.

I know most guys are running well past 32.0gr. at times and just keep in mind that they're gun can be different in regards to the barrel and chamber spec's etc...but I would venture to say that most of the time when you start going past that you going beyond the normal working pressures of the brass etc....

At 31.7 - 31.8gr. of Varget with my 27.25" finish length barrel on my rifle I'm averaging 2880fps. with a 105gr. bullet. My barrel is a .237" bore, 4 groove and 1-7.75 twist.

Later, Frank
Bartlein Barrels
 
For what it's worth - not much - I have have been losing primer pockets in my Norma Dasher brass at @ 63000 psi. I lose the Lapua primer pockets @ 65000 psi. Thats not much of a difference and one would be walking a very fine line to see it. I get a 2000 psi swing with moderate temp changes and bigger swings from poor loading practices. I get my pressures from Quick Load data which I have found to be pretty accurate for Varget and RL 15 in my Dasher.
 
For what it's worth - not much - I have have been losing primer pockets in my Norma Dasher brass at @ 63000 psi. I lose the Lapua primer pockets @ 65000 psi. Thats not much of a difference and one would be walking a very fine line to see it. I get a 2000 psi swing with moderate temp changes and bigger swings from poor loading practices. I get my pressures from Quick Load data which I have found to be pretty accurate for Varget and RL 15 in my Dasher.
Thanks
Primer pockets is all I wanted to know about. My load is about 63000 . The pockets are still ok after 25 loading .
Larry
 
My Norma brass is making it a little past 63000 psi after It get several firings on it. It must be work hardening. The ones I lost at 63000 were the 3rd 4th and 5th firings. Later on they seem to do a little better (for me). Mine is the original batch of brass. Don't know if anything has changed on the more recent batches. I have a 1.570 chamber that is tight and size with a Harrells 3.5 die.
 

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