mattt,
don't use standard small rifle primers in any .223R load that runs to worthwhile pressures - ie PMC / Wolf SR, Rem 6.5, CCI-400 etc. They use a thin (0.020") cup while all Large Rifle and Small Rifle Magnum / BR models are manufactured from thicker (0.025") brass strip. The standard primer is specified for relatively low pressure applications only having been originally designed for .22 Hornet, .218 Bee and similar that run at 45,000 psi maximum. .222 Rem is as high pressure a cartridge as they should be used in, unless very mild loads are employed.
Use the CCI-450, Fed 205GMM, Rem7.5, Wolf SR Magnum, CCI-BR4 and similar only. For some reason I've never seen explained, SR size primers are far more prone to extrude back into the bolt firing pin hole than LR equivalents. Extrude far enough and they pierce blowing a small disk of brass + a good blast of gas back into the bolt. Do this often enough and the firing pin hole is enlarged through gas erosion and the firing pin tip is likewise reduced in diameter as well as roughened - and the incidence increases, a vicious circle.
You WILL be limited loads / pressure wise to a greater or lesser extent with the Savage 12 PT action with this cartridge compared to custom single-shot target and BR actions from BAT, Stolle, Barnard, RPA etc which use smaller diameter pins that fit their bolt-holes very closely. The good news is that Savage is a heck of a lot better than Remington and Winchester in this regard. With magnum primers you may be OK with whatever load you find works for you - if it recurs though, you either have to reduce loads or have the firing pin turned down and bolt-head bushed by somebody like Gre-Tan Engineering which specialises in this job. Remember, pressures tend to be higher in hot weather, so a marginal situation now may see every primer pierce on a hot August day.
Don't worry about some primer extrusion - ie a raised ring around the firing pin indentation on the primer surface. This is virtually unavoidable with warm loads and this action on such cartridges. When it turns into a little sharp plug sticking out from inside the ring though, you're only a shade away from a pierced primer, and it'll happen sooner or later, probably sooner.
As well as risking damage to the bolt-face and firing pin tip, a pierced primer often causes misfires or erratic ignition in subsequent shots due to the disk still being inside the bolt head and stopping the pin falling fully. If you get a pierced primer, remove the bolt from the rifle, and uncock / recock it manually by pushing the little round cocking button across in the bolt body (just ahead of the bolt handle) so it falls into the triangular cutout and lets the firing pin fall under spring pressure. In my experience of the PT action, this ejects the little disk nearly every time. The hard part is recocking the bolt by pushing the button back and to one side into the cocking notch with your thumb!
Don't dry fire the rifle to get rid of the disk - it may eject it into the chamber and chambering the next cartridge may push it forward into the leade. It won't damage the barrel, but you'll likely get a 'flier' with your next shot.
However, from the description in your original post, this sounds like it may have been more than just a pierced primer. Did the primer remain in situ with a hole in the middle, or did it fall out of the case on opening the bolt? If the latter, the case-head has expanded so the pocket becomes slack and lets gas escape all around the primer. If this is what happened, there are only two possible causes:
(1) you somehow got a fair bit more powder into that charge than 23gn, or ....
(2) it was a faulty case with 'soft' brass in the case-head area that wouldn't take normal pressures. This is rare, but does happen.
23gn Varget under the 75gn Hornady is not a 'hot' load. QuickLOAD estimates 52,716 psi. My loads pan out at around 58,500 psi according to the program and one can run warmer still in an approriate action with suitable pin arrangements.
The hard chambering bit for the round is funny (funny-strange that is not funny-ha-ha) and would obviously seem to be linked to the subsequent events, but it's difficult to see how with a new case. Even if you had seated the bullet out further than the rest, and so far it was hard-seated in the lands, it shouldn't have caused any serious problem with only 23gn Varget behind this bullet. (You couldn't have got an 80gn HPBT mixed up with yoiur 75s?) Did the previous round score OK, and you don't have any other fired case missing a bit or something (thinking partial blockage of the front of the chamber)?
The 75gn Hornady 75gn HPBT is not a bullet I would choose for any shooting beyond a couple of hundred yards. You should be shooting MUCH higher BC 80s, 82s and if the rifle throat lets you, even 90s in this rifle - but if you're 20 thou' off the lands at this COAL with the 75 HPBT, it doesn't sound as if Savage have throated it optimally for even 80s, never mind inch and a quarter long 90s.
For .223R 80, 82 and 90gn long-range loads have a look at the US (Palma) Rifle Teams Long-Range Shooting Forum and use search to look for .223 Rem 90gn or Palma loads. Jerry Tierney has done a lot of testing at Sacramento with the cartridge.
Vince Bottomley and I have also written extensively about my .223 Savage PT action based custom rifle on the free online shooting magazine TargetShooter from August 2010 onwards, with handloading for the two Berger 90gn bullets following the rifle build articles. (Older issues are downloaded as Adobe PDF files from the 'Archive' section.)
http://www.usrifleteams.com/lrforum/
http://www.targetshooter.co.uk/
Whether you can use the loads that Jerry and I have used and achieve similar MVs really does depend on how Savage has throated the .223R version of the 12 F/TR rifle. The 1-7" twist rate is fine for 90s, but you do need a LOT of freebore to seat the bullets shallow in the case. My reamer had nearly a quarter-inch of freebore and when the barrel was new, a 90gn Berger VLD would hit the lands at a COAL of around 2.690" - I now run them at over 2.7" with a bit of throat wear. 80s can just be used in such a throat, but it really is a specialist one bullet form and weight rifle in this form.
Laurie,
York, England