Bob, Frank, and Mike,
very interesting observations and experimental results - some new facts and ideas, as well as confirmation of some of the opinions and beliefs I've acquired over the years. Like you guys, I couldn't figure out why I'd get higher runout than I thought I should with a fair sized minority of rounds after I'd started using decent dies and other kit. Also like you, I've gradually come to think individual case internal concentricity plays a large, probably the single largest part in it.
I hadn't considered the long v short case matter before - I'd always just thought Lapua put more effort into making its 220 Russian, 6BR and more recently 6.5X47L brass, but I'm sure your views on short designs being intrinsically more likely to be drawn with consistent walls are valid.
Another thing I found last winter when I was preparing my .308 cases for the 2009 season was that running new but sized Lapua cases over a Sinclair concentricity gauge produced a handful - less than 1% - where the whole case seems to be out of true, but doesn't show any obvious serious defect as in large neck thickness variations. Whether fireforming these cases would solve the problem, I don't know and haven't tried.
Incidentally, when I first got my Sinclair gauge some years back, and my first precision ammunition measuring / preparation type tools, I soon decided that using it was a shortcut to the lunatic asylum given some of the results, and put it on one side barely using it for a year or two. A lot of this was down to 'horses for courses' as I was still handloading a lot of ammo for historic military arms, and a combination of poor quality brass and huge and probably none too concentric chambers saw some horrific runouts. I can still remember measuring 50 rounds of the last 0.303" ammo I ever handloaded that used Greek HXP arsenal brass and getting runouts that literally ran from one or two thou' to nearly 30 thou', most in double figures! I was in despair, and started to think about pulling the rounds, emergency purchase of new / better dies etc, then I thought "What the hell ...... ?" and went and used it, having one of my best ever results with my old Winchester P'14. The rifle of course just couldn't tell the difference between 'good' and 'bad' ammo, concentricity wise. What it did like and respond to was Sierra MatchKings instead of military type FMJs and given how slack the chamber was, it obviously didn't matter that they weren't seated too straight. The other factor that I realise now but didn't then was I used to invariably neck-size in those days believing that fireformed cases would produce more accurate ammo, but with the rifles involved, I'm now pretty sure I'd have got more concentric ammo by full-length sizing as long as the headspace was kept under control.
Today, with gunsmith chambered barrels, match quality brass and really good tools, it's a completely different ballgame!
Laurie,
York, England