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Machining of a 9mm Buldge Buster

Hey fellas I been reloading 9mm and have found a lot of brass that is “swelled” at the base. I have done a lot of research and am contemplating machining a “buldge buster” for the 9mm cases. I don’t have an issue with chambering rounds resized with my Lyman resizing die however you can see where it stopped on the case. I am also very safety oriented when loading 9mm and tend to throw out any brass that is swelled more than I’d like, hence I end up throwing away a lot of cases that I other wise might me able to use. These cases do not have a huge glock smile there are just bulged prob .005 to .008 over spec. Has anyone here ever attempted machining there own?
 
The Lee FCD for the 9mm Makarov is used as a bulge buster for the 9mm Luger.

The problem with using a Makarov FCD is the 9mm Luger case rim has a larger rim diameter than the case base diameter. Meaning to size the case above the extractor groove you end up sizing the 9mm Luger case rim.

That being said if the 9mm Luger has a true Glock bulge I would trash these cases.

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I am also very safety oriented when loading 9mm and tend to throw out any brass that is swelled more than I’d like. . .
I think we found the first problem. . . namely that you imagine that pushing the bulge back in is somehow safer than not.

It's not. The only reason to reform the bulge is to ease feeding if the bulge is large enough to interfere.

If a piece of brass is bulged enough to weaken it, busting the bulge dies nothing to repair the fault. There's no improvement in safety whatsoever. It probably makes it worse by concealing it and further workhardening it.

That said, I've done this in rifle brass with a Lee push through sizer (well-polished) on a Rock Chucker
 
These case don’t look like the typical “glock smile” they just look buldged some. I have no problem shooting the reloads thru my glock 43x but I am throwing a lot of cases away that I could be using if I could machine a die that could make a compromise between the rim dia and the base dia. I have a capable metal lathe and stock of 12L14 steel that I can use and 15 years of machining experience to help. I haven’t found any commercial avaliable die marketed just for the 9mm Luger as a “buldge buster”. Does anyone know what the inside dia of the 9mm Makarov die is? Even from the drawing above if I made one 0.391 it may shave off 0.003 off the dia of the rim.
 
I was researching loading 9mm and “Glock bulge” a couple months ago. There’s the bulge buster kit by Lee, I think that’s what it’s called and I also found this video. Both look like decent solutions, I have zero experience with loading 9mm, just thought I’d share what I found a couple months ago. I’ve always shot factory but the current situation is causing to look at reloading.




 
When I shot 25K pistol rounds a year in competition and practice I also did a lot of Range Officer time. One befit was range brass for the taking at the match's end. There was a ton of brass, both 40 and 9mm, that had developed the bulge from being fired in unsupported chambers (such as the Glock) and I reclaimed all that brass with a CasePro roll sizer. I also found it let my 38 Super brass become snag-free as well.
It was easy and fast for me because I had it set up to use the case feeder from my Dillon 1050.
 
Rollsizer or case-pro is what you seek. I sold my Case-Pro and bought a rollsizer. For sure a better machine for what I need. And it will do 5,000 pcs of 9mm brass an hour. When I run 308 based brass like 6BR, 6.5 Creed, ect it will get rid of clickers.

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I can't help with the case sizer but I think you are over thinking this.

In the last 30 years of reloading over 100K rounds of 9mm in dozens of different pistols, including HK, Dan Wesson, Glock, Springfield, Beretta, Sig, and Taurus, the issue of a bulged case has never stopped a gun. I use a Dillon carbide sizing die and run it all the way down to the shell plate on the press. Buy one and try it. Dillon will take it back if you aren't satisfied.
 
I could be over overthinking this to some degree, mainly cause of all the WARNINGS you see about using reloads in glock. Even though my chamber appears to be almost fully supported there is just a little space on the bottom of the feed ramp and it’s almost nothing. Thoes case sizer are awesome but I don’t shoot thousands of rounds of 9mm. My main concern is I get range brass and the idea was to make them all uniform not necessarily for function.
 
These case don’t look like the typical “glock smile” they just look buldged some. I have no problem shooting the reloads thru my glock 43x but I am throwing a lot of cases away that I could be using if I could machine a die that could make a compromise between the rim dia and the base dia. I have a capable metal lathe and stock of 12L14 steel that I can use and 15 years of machining experience to help. I haven’t found any commercial avaliable die marketed just for the 9mm Luger as a “buldge buster”. Does anyone know what the inside dia of the 9mm Makarov die is? Even from the drawing above if I made one 0.391 it may shave off 0.003 off the dia of the rim.
If you decide to make a die out of 12L14, it probably wont last for a dozen cases. All sizing dies need to be hardened and polished.
 
I can't help with the case sizer but I think you are over thinking this.

In the last 30 years of reloading over 100K rounds of 9mm in dozens of different pistols, including HK, Dan Wesson, Glock, Springfield, Beretta, Sig, and Taurus, the issue of a bulged case has never stopped a gun. I use a Dillon carbide sizing die and run it all the way down to the shell plate on the press. Buy one and try it. Dillon will take it back if you aren't satisfied.

The issue with bulged brass is the reason that rollsizers and case-pros exist...

More than once I have had a pistol get locked up due to a fat case. That is why I bought a case-pro and then a rollsizer. And when you size a case in a rollsizer, the effort needed during reloading is much less.

Dillon resize dies have a substantial radius on the bottom of the die which doesent size it as far down. Dillon makes good stuff, but their resize dies are just average.
 

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