As a novice still absorbing reloading knowledge, I discovered something that alarmed me a bit. Using new Winchester brass, I noticed that some case necks, even if round, would not fit easily over the mandrel on my Redding Case Neck Gauge. I noticed this while checking case neck thickness and uniformity. It was evident, after some measurement, that some of these tight cases would give pretty high bullet tension, assuming you could cram the bullet into the case. Other cases slid over the mandrel a little too easily for my comfort.
I adjusted my FL die so I could just run the expander through the neck. This expanded the tight necks and they fit nicely over the Redding mandrel. Testing revealed a bullet tension of .002 - .0025". There were also a few cases that hardly touched the expander, and one case made no contact at all! As you might expect, it didn't take much to push a bullet into the case. Neck tension was too low to be safely used in my AR-15.
Unless I am missing something, I am taking the step to be sure all case necks are properly sized, FL sizing those with loose necks and the expander on those with too-tight necks.
Phil
I adjusted my FL die so I could just run the expander through the neck. This expanded the tight necks and they fit nicely over the Redding mandrel. Testing revealed a bullet tension of .002 - .0025". There were also a few cases that hardly touched the expander, and one case made no contact at all! As you might expect, it didn't take much to push a bullet into the case. Neck tension was too low to be safely used in my AR-15.
Unless I am missing something, I am taking the step to be sure all case necks are properly sized, FL sizing those with loose necks and the expander on those with too-tight necks.
Phil