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Lathe gear ... spacer?

praveen

Administrator
So, I'm a total newb with a lathe and recently acquired an old 1940s Sheldon lathe. Its a 11x36 model KS 1451.
I've been setting it all up for the last few days and while assembling the gears on the banjo, I ran into a little issue.

Basically, there's a shaft that has 2 gears on it one behind the other and they both sit on individual woodruff keys.
If I tighten the nut on the shaft, it pushes the front gear backwards so that it starts rubbing on another bolt.
So, I'm thinking there should be a spacer between the two gears although. I didn't find it when I picked up the lathe but it could have fallen somewhere because these two gears were disassembled during the move.

I've attached some pictures here.

The first picture shows when the nut on the shaft is screwed tight and the gear is touching a bolt.
The second picture show when the nut is loose and the gear is not touching anything.
The third picture is of the two gears on the shaft.

If what I'm thinking is right, then what kind of spacer would I need... stainless/brass? And I'm assuming that spacer will sit between the two woodruff keys? Would I need any clearance in this whole mechanism or could everything be pretty tight on the shaft?

Thanks !

-Praveen

IMG_4682.png

IMG_4683.png

IMG_4685.png
 
If the gear seats against the spacer and the spacer is sandwiched between the gears, , any material will do.
I agree, the spacer probably got lost. But how would the spacer get past the woodruff key?

The previous owner might have been running it without the spacer.
 
There may be more than 1 thing missing. It looks like the gear that would be moved out by a spacer meshes in line with its partner gear. If you add the spacer as shown in the diagram it would no longer be inline. Maybe the owner lost another spacer as well. Possibly #4 in the diagram?
 
Thanks a lot guys for your help. I think I’ll just make/get a spacer out of stainless and tighten the bol.
I’ll upload some pics of the lathe soon just for fun.
 
And I looked at mine- it is the same...:rolleyes:

Simple spacer as said.

nHsXVZzl.jpg
 
This looks like it. I’ll figure out a stainless spacer, I think.
I'd skip the stainless, unless that's all I had laying around, and use common 1018/1020. There's no stress on that spacer, it's just a shim. Heck, a washer from the hardware of the proper OD, bored to the shaft diameter would work. No need to complicate a simple mod/repair.
 
Any spacer you use should be truly flat. If you tighten the two gears with the bolt, and the spacer is not truly flat, it will induce runnout in the gears,
 

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