My lovely wife bought me a Sinclairs neck wall thickness/varience gauge for Christmas,,I cheated and got one early
) and I've been playing with it for the last half hour of so.
What I'm finding has me a bit concerned. When checking brass,all Lapua 6.5x284 of different lots and age) I'm finding that the flashholes are causing the cases to bind on the pilot rod. This, in turn, shows a fault varience of up to .005", and is causing obvious wobble in the case.
I went ahead and took the cases that dragged, and ran a .086" flashhole reamer through them, and rechecked. All but one dropped to under .002 varience, most are at or under .001".,pretty good for no neck turning). So,, the flashholes are either slightly small for the mandrel, slightly off centered, or both. I'm inclined to think both.
Now my delimma. I have to do 700 cases for next season. I'm thinking about re-cutting all these flashholes by hand. That doesn't thrill me AND I'm not real fond of enlarging the flash holes to begin with. I don't see any way around it, unless I reduce the OD of the mandrel that pilots into the flashhole. That still wouldn't make these holes centered.
Has anyone else seen this? if so,, what did you do?
If I can't think of anything else,,or get some advice) I'm going to have a machinst friend reshape the cutter body to fit into a 14mm socket, and I'm gonna drill these suckers with a hand drill. The top of the unit will still have to be hend held, but that's alright, as it's just to pilot the cutting shaft anyway.
Chris...

What I'm finding has me a bit concerned. When checking brass,all Lapua 6.5x284 of different lots and age) I'm finding that the flashholes are causing the cases to bind on the pilot rod. This, in turn, shows a fault varience of up to .005", and is causing obvious wobble in the case.
I went ahead and took the cases that dragged, and ran a .086" flashhole reamer through them, and rechecked. All but one dropped to under .002 varience, most are at or under .001".,pretty good for no neck turning). So,, the flashholes are either slightly small for the mandrel, slightly off centered, or both. I'm inclined to think both.
Now my delimma. I have to do 700 cases for next season. I'm thinking about re-cutting all these flashholes by hand. That doesn't thrill me AND I'm not real fond of enlarging the flash holes to begin with. I don't see any way around it, unless I reduce the OD of the mandrel that pilots into the flashhole. That still wouldn't make these holes centered.
Has anyone else seen this? if so,, what did you do?
If I can't think of anything else,,or get some advice) I'm going to have a machinst friend reshape the cutter body to fit into a 14mm socket, and I'm gonna drill these suckers with a hand drill. The top of the unit will still have to be hend held, but that's alright, as it's just to pilot the cutting shaft anyway.
Chris...