Bart B. said:The issue of getting straight case necks on resized cases was mentioned.
'Tis my opinion that the straightest necks on resized bottleneck rounds happens when a gelded one-piece full length sizing die's used whose neck diameter is 1 or 2 thousandths smaller than a loaded round's neck diameter. Such die's neck axis is permanently and perfectly aligned with the die's shoulder and body axis'.
A very close second is a full bushing die such as the commercial ones made by Redding and RCBS. Their floating bushing doesn't perfectly align its hole to size case necks perfectly on the case axis as the case body's held by the die. But it's pretty close and these dies are popular with a lot of top ranked competitors.
By gelded, that's a die without a ball on its decapping rod; just the pin at the end to push out the fired primer. Expander balls tend to bend sized down case necks crooked as the case shoulder wall isn't uniform in thickness all the way around. The ball coming back up through the case neck bends the neck in the direction of the thin side of the shoulder wall. And it works the case neck brass a second time after the die's sized it down earlier. One sizing operation on case necks work hardens them a lot less.
Besides, bottleneck cases headspacing on their shoulder have their shoulders hard into and very well centered in the chamber shoulder when they're fired. Any off-center issue of the case neck on the case shoulder puts it off center in the chamber neck; doesn't matter how much clearance there is and there'll always be some. A well centered case neck on a .243 case shoulder will align its bullet dead center in a .308 Win chamber should the firing pin drive it hard into the chamber shoulder then fire the round.
You don't mention the freebore diameter. If one has a freebore dimention that's barely larger than the bullet itself, no a lot of chance that the bullet is going to start it's trip "cocked" in the bore. When you take into consideration the shoulder centering you mentioned, as well as the length of the case itself, it takes a pretty loose chamber to really allow things to not be pretty straight when the cartridge is chambered.
As for F/L sizing without the expander ball? I've tried Collet Dies, Body Dies followed by neck sizing dies, Shoulder bump bushing dies, and F/L dies. The straightest cases I get from the sizing operation is when I use a Forster F/L Benchrest die WITH the expander ball installed. Cases all measure < .0005" TIR when sized and I have the perfect neck tension for my bullet/powder combination in my .308 Win. In a non-Benchrest rifle I still am able to shoot groups in the low "20's" or high "teens" @100 Y.
Removing that expander ball isn't always necessary. I see it as a means of insuring the same neck tension even if there are minor variations in neck thickness. Or, as they say, "Works for me"

