I had similar questions when
I started shooting Service Rifle. The answer might be different for you than for me, but something to highlight is your technique on the bench. The AR platform wasn't designed as a bench gun, so you'll want to pay a
lot of attention to how you set it on the rest every time. Tilting your gun will ruin groups real fast through no fault of the ammo, for example.
Beyond that, the answer to "When do I hit diminishing returns?" will be "It depends!" Sharing more detail about what you're currently doing might help you get a more meaningful answer. Some questions that leap to my mind include:
- What distance are those 1 MOA groups at?
- What are you current reloading practices (e.g., what's your sizing process, are you annealing, are you throwing or weighing each charge)?
- What does your test setup look like (bipod vs rest vs front bag, any rear support, off a bench or the ground, do you have a bubble level)?
- What scope do you have on there now (e.g. testing with my 1-4.5x scope is a very different experience than with my T-24)?
- What patterns are you seeing with your current groups? Are they mostly round? Are they all vertical/horizontal? Something else?
My most accurate load so far and the one I want to use for hunting and plinking is
Sierra Game King HPBT 85gr
26.6gr 8208 XBR
Fed 205MAR primers
Hornady brass, kept in lots
2.050” COAL
My process is to tumble in walnut for 3-4 hours, universal decap, lube with imperial wax, resize in a RCBS Small Base die, chamfer and deburr, clean the primer pocket and brush the necks, prime with a Frankford hand primer tool, scoop a bulk charge and trickle up to 26.6gr, then seat with a Lee micrometer adjust seating die. No crimp.
The last box I loaded the CBTO was extremely consistent within half a thou (even though the calipers aren’t that accurate).
Rifle is a 22” Seekins DMR in 6 ARC with a Vortex Strike Eagle 5-25x56mm on a Seekins one piece cantilever mount. The upper and hand guard are
supposed to minimize any bipod pressure shifting groups but who knows to what extent. No muzzle device yet. A suppressor is on my list. AccuTac bipod and an Armageddon Gear squishy rear bag off of a nice solid (but wood) bench. No bubble level.
Haven’t gotten to the point of needing to trim brass yet.
I just started from scratch in October and bought everything at once including the rifle and optic so the wallet is a little tired. I’m just using a Lee Breech Lock Challenger single stage press and don’t have an annealer or chrono yet. Probably makes the most sense to add a chrono first to see velocities and ES/SD but I was waiting on a sale hopefully.
Groups look decent and pretty round, I’m still getting back into shooting and still testing bullet and powder combos so this isn’t 6 of the best groups I can shoot.
Groups were shot quickly late afternoon just before the range closed in about 20 minutes. A few seconds between shots and maybe a couple minutes between groups.
x9 85gr SGK, 28.0gr Accurate 2520
x9 105gr Hrdy, 27.5gr Accurate 2520
x11 85gr SGK, 26.6gr IMR 8208 XBR
x10 85gr SGK, 26.6gr IMR 8208 XBR
x15 90gr Nosler BT, 26.9gr IMR 8208 XBR (bullets were pulled)
x9 90gr Nosler BT, 26.9gr IMR 8208 XBR (bullets were pulled)
I haven’t gotten the 105gr Hornady Match HPBT (group 2) to shoot with anything in this gun after trying 3 powders and different charges. Not sure if it’s the 1:8 twist or if I need to try different seating depths. I’m just loading everything at book recommended length. 2.20” for the 105s. I don’t particularly care if they don’t shoot as I love the SGKs for hunting and they’re cheap enough to shoot paper with but I have another box of the Hornady 105s to play with and it might be a good learning experience to try to improve the group size, or maybe the rifle just doesn’t like them.
Some things I’m considering that might improve accuracy are
Berger Target 90gr (maybe heavier)
SMK 95gr (maybe heavier)
Mandrel expanding dies
Annealer
Chrono
Muzzle device
Not sure where my money is best spent.
I’ve got 50 of the SGK 85gr and 8208 XBR loaded and I can do 5 or 10 shot groups one day this week with time to cool between groups. Unfortunately they were loaded with a different lot of bullets but that’s life I suppose.