Let's think about this from a bit farther back.
We expect a barrel to hold a surface finish and dimensions to a pretty achievable level. We spend all kinds of time trying to make a big hole be square to the little hole mentioned above. We can agree that not all of the little holes run level/flush/plumb/square/true....whatever you want to call it, and we use the area we expect to transition into as our goal.
So with all of that said, we're taking a long flexible reamer and pushing it into a hole where it contacts virtually everywhere on it's journey to the finish line. We're measuring to numbers that can change with a sneeze and thinking the flexible reamer will travel perfectly as long as we hold the rigid portion of the reamer juuuust right and find the perfect pilot.
My math in my head is telling me that vegas would place more bets on the barrel finish than all of the voodoo we try to induce on the ream.
Think about all of the potential tolerance in EVERY way we think we found zero. Side load on the stylus, rod flex, bushing slop....it's all got a flaw, yet we all turn out nice work.
I bet we think too much. Keep the sharp reamer clear of chips, send it down the zeroed hole and it probably won't matter if you use a pipe wrench or a million dollar tool holder to shove the 150 dollar reamer home.
We expect a barrel to hold a surface finish and dimensions to a pretty achievable level. We spend all kinds of time trying to make a big hole be square to the little hole mentioned above. We can agree that not all of the little holes run level/flush/plumb/square/true....whatever you want to call it, and we use the area we expect to transition into as our goal.
So with all of that said, we're taking a long flexible reamer and pushing it into a hole where it contacts virtually everywhere on it's journey to the finish line. We're measuring to numbers that can change with a sneeze and thinking the flexible reamer will travel perfectly as long as we hold the rigid portion of the reamer juuuust right and find the perfect pilot.
My math in my head is telling me that vegas would place more bets on the barrel finish than all of the voodoo we try to induce on the ream.
Think about all of the potential tolerance in EVERY way we think we found zero. Side load on the stylus, rod flex, bushing slop....it's all got a flaw, yet we all turn out nice work.
I bet we think too much. Keep the sharp reamer clear of chips, send it down the zeroed hole and it probably won't matter if you use a pipe wrench or a million dollar tool holder to shove the 150 dollar reamer home.