My grandson was shooting one of my AR's today with a Colt .22LR conversion unit. The upper was purchased from DPMS when they were closing out after they were purchased by Remington several years ago. Barrel twist is 1-8 and it is a heavy varmint profile. Ammo was Fiochi SM320 Super Match purchased at least 10 years ago. About 200 rounds had been fired. All of a sudden there was a loud report and a shout from my grandson and he jumped away from the shooting bench rubbing his forehead, he shoots lefty. He apparently was hit by powder gas from a LR case that had ruptured. Bad. About a 1/4" of case wall immediately ahead of the rim had ruptured and peeled away. That ended our trip to the range. At home an inspection of the conversion unit showed some accumulation of carbon/powder fouling but nothing unusual. Then I cleaned the rifle. Bad. I could feel an obvious bulge in the barrel about 3" in front of the chamber when pushing a patch through the bore. I surmise he had had a squib and neither he nor I heard anything wrong prior to firing the round that ruptured. Fortunately he wasn't injured and glad he was wearing eye pro. Never would I have thought it possible to bulge a heavy barrel with a subsonic .22LR, but it happened. Guess I get to order a new barrel............ Apologies for the lengthy post.