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Bullet contacting throat on one side, hard to close bolt

I recently chambered a Proof carbon barrel in 300 Win for a customer. My boss shot the rifle with factory Berger 185 ammo and it clover leafed 5 shots at 100 hards. Those bullets are naturally shorter and also seated deep from factory so they chambered without an issue. We have a 300 win load that we have used for years that shoots in about every one we have built. My boss tried this load in this barrel yesterday and it shot a little over 1" at 100 so he was puzzled. Today he tried to find the lands to confirm and after further evaluation he noticed the 215 hybrid is contacting heavy on one side of the bullet and appears that two lands come back to the neck (though there is none of them visible in the hawkeye borescope.) Another gunsmith we asked is convinced the bore was not dialed in or that the tailstock was off center. I'm quite confident that this is not the case. This is is my 384th barrel chambered, I am by no means an expert but I have seen a fair few throats and this one looks perfect to me. Never had something happen like this that I cant explain.

For reference here was my process:
I use a .0001 Mitutoyo indicator on a noga base with the 1.5" needle so it reads .0002. I drill out some material so i can reach in and dial the bore in right at the throat and rearward 1.2" within .0001. I double check indication after before last threading pass, before timing the action, before pre-boring, before chambering and throughout the chambering process. Thread and fit the bolt nose clearance then drill within .100 of shoulder. Pre-bore to .030 under shoulder diameter. Double check the tailstock in within .0001 with test bar in rear of chamber and dead center. I hold the reamer by hand and drive with the dead center. Use a tight fitting bushing on 5 groove barrels and chamber at 300rpm til the shoulder starts to cut then i slow to 190rpm. Headspace i set within .001 of the go gauge. This barrel had .0002 ratchet or taper in the grooves so the grooves looked slanted but all of them were perfectly symmetrical. Reamer was a manson with 4 chambers cut on it, .309 freebore diameter and .3415 neck. Loaded rounds are a max of .337 neck so i have at least .004 neck clearance. Finish chamber had .0001 if anything runout at the throat and .0002 runout at the rear. Barrel torqued to 100lb and had perfect verified shoulder contact. I have not personally ever measured bullet runout when reloading my personal stuff. My boss owns a hornady tool to measure bullet runout not sure if it works great or not but the loaded round showed .002-.0025 runout on the bearing surface.

My question is .002 of bullet runout enough with the previous stated reamer clearances to cause the bullet to contact so heavy that you cannot force the loaded round in with your finger? I already chucked the barrel up and double checked everything i could think of, put dykem in the chamber to make sure all was ok when i cut a small pass and set back one thread and have the same exact result. This load that was contacting heavy on the side of the bullet and shot 1" yesterday he seated deeper so it would chamber without resistance and shot 4 shots into one hole and one slightly out. First picture is the this group the second picture is the group 3 shot group with factory berger 185.
 

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Are the lugs and bolt face square and true on the action? Also how strong is the plunger ejector spring?
 
yes the lugs and bolt face are square. Lug contact is virtually 100%. Plunger is barely stout enough to eject and was in when shooting but was removed when finding the lands.
 
Any chance the tennon threads are not coaxial to the chamber? If you dial the bore in it will look good on the machine but be cockeyed on the gun. Just worth checking, didn’t see if mentioned above....
 
Find a loaded round with .001-.002 tir and you will be fine. But use a gauge like a 21st. centrury. The Hornandy design is not the best. I have no doubt its in the loaded round, likely caused by the sizing die.
I thought so too. Originally all he had was a neck sizer and I thought everything would go away with a FL die and he used a different press but that didn’t fix it either. But without a runout gauge to test it I don’t know if it has runout as well. I’ll just order a 21st century runout gauge for myself and have it available.
Any chance the tennon threads are not coaxial to the chamber? If you dial the bore in it will look good on the machine but be cockeyed on the gun. Just worth checking, didn’t see if mentioned above....
no chance of that as I check indication before final thread fit, before timing action, before pre-bore and during chambering on every barrel.
 
My bet is also on bullet runout. As well, can you measure where the forward part of the case belt is relative to the forward belt area of the chamber?

Interested to hear your results...you've been methodical in your approach. :) -Al
 
Just for the hell of it take a round and chamber it. Let me back up a bit. Take the ejector out first. Then take a round and mark it so you can determine the orientation in the chamber. Insert it with the mark at 12 o'clock. Remove and inspect for marks on the bullet. Then chamber the round again with the mark at 6 o'clock and see what the bullet looks like.
 
Just for the hell of it take a round and chamber it. Let me back up a bit. Take the ejector out first. Then take a round and mark it so you can determine the orientation in the chamber. Insert it with the mark at 12 o'clock. Remove and inspect for marks on the bullet. Then chamber the round again with the mark at 6 o'clock and see what the bullet looks like.
Still have the duplicate 300 win in the lathe and was able to push it in by hand. That loaded round on the right is the one with runout. Tried it as you said at 12 and 6 and the mark on the bullet did not change. The one on the left is a 210 loaded from another person and I have full contact all the way around.
 

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Here's what I think is going on. Since it's a ring the bullet is making contact at the end of the freebore. Reamers can and will push up an edge in the groove there. That's one reason I minimize the amount of wear there. By chance did you measure the bullet diameter? Can you get land marks on the bullet or just the ring marks? I'll add you don't know what the groove diameter measures.
 
Here's what I think is going on. Since it's a ring the bullet is making contact at the end of the freebore. Reamers can and will push up an edge in the groove there. That's one reason I minimize the amount of wear there. By chance did you measure the bullet diameter? Can you get land marks on the bullet or just the ring marks? I'll add you don't know what the groove diameter measures.
I have not pushed a slug down the barrel to measure groove diameter. What you say makes sense about the reamer pushing up an edge at the and of the freebore but I have not seen it in the borescope (not saying it’s not there). What do yiu mean you minimize wear there? We have got what looks to be land marks on the bullet before but after setting back 1 turn with a new reamer I don’t get that.
 
The single most important cutting surfaces on any reamer are the leade and freebore. That's where the rubber meets the road. Like you I remove as much metal as I can before the throat starts to cut. I take reamers out of service because of throat wear. Nothing else.
Even a brand new carbide reamer will raise a bit of burr. It happens with any cutting tool. Does it matter? Most of the time no. Something changed.
If you ever had to use reamers furnished by industry you just shake your head and walk away.
 
Could it be as simple as crap concentricity on the brass neck thickness? You have .004” to play with, but if the neck walls are .002” from one side to the other, you’ll rub on that thin side.
 
No the rub mark was a 3 o’clock. When my whiteness mark was up and 9 o’clock when it was down. We figured it out. It was all on the die setup. Far too much bullet runout. Still shot fine anyway with that ammo.
Thanks for following up on the result. -Al
 

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