I've read posts over the last couple years on good ways to ship a barrel. I sent one out for chambering a while back and it arrived home safe today. USPS both ways. As someone's signature on here says, overkill in moderation is never good.
The wood box is 2x2 lumber cut 6" longer than the barrel, and a pair of 3" pieces to hold the barrel lengthwise. A bunch of screws hold 1/4" plywood, then wrap in cardboard and a bunch of tape. My name, address, phone # are on the outside of the top wood panel (that's upsidedown in the pic) if the cardboard gets ripped off. "right" and "left" are for the lid orientation.
Box and cardboard weigh 6 lb, so adds significant weight. But the barrel is well protected.




The wood box is 2x2 lumber cut 6" longer than the barrel, and a pair of 3" pieces to hold the barrel lengthwise. A bunch of screws hold 1/4" plywood, then wrap in cardboard and a bunch of tape. My name, address, phone # are on the outside of the top wood panel (that's upsidedown in the pic) if the cardboard gets ripped off. "right" and "left" are for the lid orientation.
Box and cardboard weigh 6 lb, so adds significant weight. But the barrel is well protected.













