I did some extensive load development with 77smk and Hornady 75 BTHP over the summer for my precision AR. My goal was to find an extremely accurate load with velocity between 2650-2700 to shoot to 800yds. I tested IMR4064, Varget, H4895 and 8208XBR. I did OCW testing with each powder and shot everything over the chrono. I ended up going with 23.8g 8208XBR as it was the clear winner over everything else. It shot consistent 0.50" 5 shot groups at 100yds with many of those groups measuring sub 0.50", some sub 0.40" and chrono at 2670fps ES 5/SD 2. It shoots sub 4.75" at 500yds and bangs 12" steel at 800yds no problem. In close second was H4895 with the same excellent accuracy as the 8208 XBR load but velocity was 60-80 fps slower. I would have no problems running this load if I was out of 8208XBR.
My below go to load is interchangeable with the Hornady 75 BTHP bullet, but obviously with different ogive measurement. Accuracy is the same, velocity is a tad higher with the 75BTHP, chronoing consistently at 2730.
I have a ton of Nosler 77cc sitting on the bench that I picked up for testing. A few guys at my last 2 gun match told me they switched from the 77smk to the 77cc because they shoot exactly the same as the 77smk but are much cheaper. I picked up 1000 77cc for $180 vs $260 for 1000 77smk. If I can get the same accuracy and velocity out of the 77cc I will be switching to them as my go to precision AR15 projectile.
Here's my load info and the rifle I did testing with:
23.8g 8208XBR
1xLC brass (fully prepped & Machine Annealed)
Federal 205M primer
77smk
1.8530" Ogive
16" WOA SS Match 1:7
Young Manufacturing National Match Chrome BCG
AeroPrecision Upper/Lower
Syrac Gen II Adjustable gas block
TSD Kompressor
Timney AR Competition 3#
KNS pins
BAD Ambi Safety
Magpul UBR stock
JP Buffer spring
ERGO grip
ADM AD-Recon QD mount
Leupold Mark 4 MR/T 1.5-5x20 CM-R2
Load testing with the above gun was done with an SWFA SS HD 5-20x50