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45-70 advice

Just starting to reload 45-70 for a Pedersoli 1874 Sharps. Picked up a used Cabela's model at an estate auction. Going to start out with the big ones first, but I got some cast 405g (coated), 500g (lubed lead), and some 500g (coated), .459 sized lead bullets. Acme to be specific. I bought 2 boxes of factory cartridges (jacketed bullets) just for something to shoot to get the feel of the rifle and to have some brass...no problems with shooting/grouping. Reloaded some 500g both lead and coated. So today I shot 20 rds of the lead and 10 rds of the coated. The lead was all over the place...and I mean shotgun spread. Literally only 2 rds out of 6 on a 4x4 sheet paper at 100. And, it looked like those 2 keyholed.

I went to the coated 500's and I immediately got a cluster. Was adjusting my new vernier sight and brought it right into center of the paper. I shot the last 2 rds without sight adjustment and they were an inch apart. Wish I would have had at least a couple more to verify but, oh well for now. I honestly feel the coated are going to hold a group. But why such a HUGH difference??

I went with .459 size because it seemed like the majority of Pedersoli sharps shooters I read about thought .459's shot better than .458's in their rifles. So I figured I'd try them first. I reloaded for years, from 17FB to 338Lapua, but never reloaded/shot any cast lead. Now, I've done a bunch of reading on reloading 45-70 for these rifles but I don't recall reading about this bad of lubed lead results! So...any ideas on what's going on here?
 
I expect the lead was a little soft on the bullets that didn't shoot well. This is not my normal wheel house, but gas checks and paper patching were developed to help the lead survive in the rifling.

What coating is on the bullets that work. I expect they are harder or the coating it helping it survive in the rifling.

The book 40 years with the 45 70 is a fun quick read.
 
It’s likely a sizing issue between soft lead bullets and harder coated bullets. Measure them to see what I mean, it may only be .001 or .002 difference.

Did the pure lead ones leave a lot of lead in the barrel, silver grey streaks? Undersize can be bad too! You may want to slug it for size.

I cast for many calibers and find a harder cast bullet stand up way better once you get over 1,000 fps in velocity.
 
Do you mean powder coated? The coating probably increased the size of the bullet. .459 seems on the smaller side especially if the bullet is really soft.

I cast some pretty soft lead bullets for my .405 winchester, they come out of the mold .413 to .414, I tumble lube them as cast. Theoretically .411 is the proper diameter. I am not running them fast. Killed a cow elk with one, bullet is so soft about half of the bullet was eroded away.

I'd guess bullet is not being stabilized because it doesn't engage the rifling properly. As in too small.
 
Your results are typical for bullets that need to go up (bigger) in diameter. I'd start at .460" as a minimum diameter and work up. I had a 308 diameter barrel do the same thing and did not start grouping cast bullets well until I worked open a sizer die to .3115. 1000% improvement in grouping vs a .309 diameter. Do not crimp the case mouth. That will cause under-sizing and damage to the bullet also causing poor results. Neck tension is another issue. with 460-462 dia bullets, you do not want more than 2 thou neck tension at the most or you will deform the cast. you may need a different mandrel to get appropriate neck tension. I shoot for no more than .002 with lead bullets. Also, try a lighter bullet. 405gn may be on the heavy side with your rifles twist rate. I don't know what you have but measure it and let us know the twist for better help.

Edit to add, Don't get too caught up in the one to two thou over bore with cast. It's a good starting point. I have a particular 9mm pcc with a .3555 bore but will not shoot .356 or .357 cast very well at all (6-8" groups at 50 yards) so for craps, I loaded them up straight out of powercoat and not sized down at all. These can range anywhere from .358 to .360 diameter and they shoot great! Since they are cast lead-there's no increase in pressure.
Dan
 
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I apologize to everyone that I haven't responded to the replies. I just joined here to specifically ask about the 45-70. I'm used to seeing a reply show up in the header so I didn't think I had any responses. Maybe I don't have something set right on my profile. Never even looked in the reloading forum since I didn't see anything in the header!

Anyway, getting back to my question. I bought the rifle at an estate auction and just looked at the bore with a light...looked bright and shiny so I figured it was good to go. After having all the flyers I looked again and it still looked nice. HOWEVER, when I looked at it with my borescope, it looked terrible...grey and streaked! So I cleaned the heck out of it and tried the coated bullets again. Just didn't have the guts to try the straight lead! Went back out and shot at 100, not the best group I wanted, only about 4" group but no flyers at least. Then I went out to 200 to figure out where I was on the vernier. Luckily I was only about 8" high, readjusted the vernier and tried again. Dead nuts. 2 more rounds and had a 3 shot, 2" group. Got scared and quit LOL!

Had to quit for the day and I haven't gone back out again. Want to try 200 yds again to see if it was fluke, and I'll definitely try for a higher round count. Weather has to get a bit better before I try again! Since the coated bullet might have possibilities I'm going to shoot it some more before I try the lead again. It's really easy to get a good sight picture at 100 so I don't know what's up with the larger group but I'll try to work through these issues first before I go back to the lead. Anyway, thanks for all the replies. Greg
 
I have the same rifle. I shoot .461" dia. bullets thru my rifle. 425 gr. Unfortunately for you, I use 4759 powder, which is no longer available. Might try 5744 when I run out, but I charge with powder, use a .030" over powder card wad followed by grits to where when I seat a bullet, I am compressing the column about 1/8". Light crimp.
Cut my groups in half. I haven't tried powder coating in the gun yet. Figured with my eyes, It shoots about as well as I can with uncoated slugs. Does smell like burnt cereal when I shoot. Shoot the same load in my Trapdoor
 
I've been shooting cast bullets in 45-70 since 1986 when I got my Browning. I have a Lyman 405 which runs about 410 w hard cast ,loaded as sized. I normally used the Lyman stick lube and they shot well.
I've since acquired an ideal semi spitzer two groove lube, which I haven't made good in single shots, ie trapdoor. I just acquired a Lyman 475gr mold and will cast once weather warms.
Lube is important w cast, and I'm trying black powder lubes. Tc lube with beeswax works till it melts in hot weather.
If you want to try hard cast... W W lead quenched I can dig some out, but the heavies will be later.
37gr 3031, and 4198 is good powder.
 
I have always felt, the best way to size a bullet is to put it through the barrel. I wanted my cast bullets to be .002 to .003 over groove diameter. If a lead bullet is even 1/2 thou under, it will gas cut and the bullet will strip. The use of black powder may allow the bullet to bump up. WH
 

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