UPDATE:
I found the cause of the problem, please see the new thread:
http://forum.accurateshooter.com/threads/bent-30-06-brass-correction.3926726/
Thank you so much for all the replies here, I'll pass on the kindness.
Orignial post:
I got my first batch of reloaded 30-06 tested in the range today and had a big issue, although I'm sure the brass is the same size(from the same die setup and within 0.002 difference in all dimensions), some (~30%) rounds are easy to chamber and the rest are extremely difficult.
I put the bolt into half-safe position so that I can close the bolt without cocking the rifle, all rounds can be chambered with ease, but once I put into fire position, the same happened.
I came back and tested the rest of sized brass and found the same issue, between the easy-chambering and hard-chambering brass I found no difference in dimension, if I force the bolt to close, the bolt leaves marks on the rim and cuts some small brass shavings. I absolutely ran out of ideas, please help, Thanks!
Update:
The most puzzling aspect is if I don't cock the rifle the brass just chambers fine, my theory is once the trigger contacts the firing pin assembly and it somehow changes the angle of the bolt, and the head of the brass can't fit in bolt face unless scrape some metal from the rim, since I saw the metal on the rim been pushed forward which indicates the jamming in between the edge of the bolt and the rim.
Another point I just found out is that the brass chambers at some angle, but if I rotate it and chamber again, the problem happens.
I also tried the sizing techniques as suggested by ireload2, sizing the brass slowly multiple times with dwell time at the top of stroke, but the problem persists.
Here is a clip about what I described:

I found the cause of the problem, please see the new thread:
http://forum.accurateshooter.com/threads/bent-30-06-brass-correction.3926726/
Thank you so much for all the replies here, I'll pass on the kindness.
Orignial post:
I got my first batch of reloaded 30-06 tested in the range today and had a big issue, although I'm sure the brass is the same size(from the same die setup and within 0.002 difference in all dimensions), some (~30%) rounds are easy to chamber and the rest are extremely difficult.
I put the bolt into half-safe position so that I can close the bolt without cocking the rifle, all rounds can be chambered with ease, but once I put into fire position, the same happened.
I came back and tested the rest of sized brass and found the same issue, between the easy-chambering and hard-chambering brass I found no difference in dimension, if I force the bolt to close, the bolt leaves marks on the rim and cuts some small brass shavings. I absolutely ran out of ideas, please help, Thanks!
Update:
The most puzzling aspect is if I don't cock the rifle the brass just chambers fine, my theory is once the trigger contacts the firing pin assembly and it somehow changes the angle of the bolt, and the head of the brass can't fit in bolt face unless scrape some metal from the rim, since I saw the metal on the rim been pushed forward which indicates the jamming in between the edge of the bolt and the rim.
Another point I just found out is that the brass chambers at some angle, but if I rotate it and chamber again, the problem happens.
I also tried the sizing techniques as suggested by ireload2, sizing the brass slowly multiple times with dwell time at the top of stroke, but the problem persists.
Here is a clip about what I described:


Last edited: